Painting mdf with car enamel. How to paint mdf at home. It will take a day for the primer to dry completely.
MDF - fibreboard - is a relatively young material. Its production began in the USA in 1966. In a short period of time, this material has almost completely replaced wood in furniture production.
Steel facades commonplace in our kitchens, in our offices and in many other places.
MDF is the material medium density, which is made by pressing (under high pressure and at high temperature) fine chips. Lignin acts as a binding material - a substance of natural origin contained in wood.
Of course, in terms of its strength characteristics, this material is significantly inferior to wood, however, as a material for surface finishing, it is a worthy replacement for it (wood). The main advantages of MDF include the following:
- Good resistance to moisture;
- Heat resistant;
- High surface strength;
- Very technologically advanced and easy to use;
- Low cost;
- Resistant to various microorganisms and fungi.
The use of MDF for finishing furniture facades gave a new impetus to the flight of design ideas and made it possible to significantly expand the possibilities of decorating furniture.
But DDF facades, like facades made of other materials, lose their luster over time. During operation, they may require replacement, or the furniture facades have ceased to harmonize with the respectable appearance of a freshly renovated kitchen. Whatever the reason, there are two possible solutions. Facades need to be either changed or repainted.
Painting MDF facades is a relatively simple matter and does not require any special knowledge from the performer. If you have the desire and the necessary materials and tools, this task is quite capable of being handled by an ordinary person who is not experienced in modern building technologies.
In this article, we will talk about how to paint the facade of MDF with your own hands.
Wood fiber boards lend themselves perfectly to painting. This fact once again confirms the high quality of this material and its high manufacturability. To understand the reasons for such a loyal attitude of the material to the products of the paint and varnish industry, you should pay attention to the main advantages of MDF:
- Due to the homogeneity, naturalness and solidity of the surface, the material does not require additional surface preparation for painting, unlike most existing materials. If there is a layer of old paint on the surface of the fiberboard, then all surface preparation will consist in removing this layer, which will not be difficult and will not take a large number time;
- The surface of MDF is very resistant to mechanical deformations. Due to this, the surface can not only be painted, but even make minor changes to the surface texture.
We paint MDF on our own
The algorithm for painting a furniture facade from MDF with your own hands includes the following steps:
- Surface preparation;
- Primer;
- Choice of type and color of paint;
- Applying paint.
In the process of performing these operations, you will need the following materials and tools:
- Roller and paint brush;
- Scotch masking;
- Building hair dryer;
- Rubber gloves;
- Primer for wood;
- Fine-grained sandpaper.
Surface preparation
First of all, in the process of surface preparation, it is necessary to remove all fittings from it.
As mentioned above, the MDF surface, provided that it does not have mechanical damage, does not require preparation for painting. The layer of old paint must be removed with a building hair dryer. Do not attempt this operation manually - it will take a long time and may cause significant damage to the surface of the material. If there are noticeable mechanical damages on the MDF surface, they can be removed with wood putty. At the end of the preparation process, the surface must be carefully treated with fine-grained sandpaper.
Surface primer
As a primer for an MDF surface, a wood primer is best. The method of applying the primer is entirely up to you. You can use a paint brush, roller or sprayer.
It will take a day for the primer to dry completely.
Choice of paint type and color
When choosing the type of paint for an MDF facade, it is recommended to give preference to auto enamel. Representatives of this relatively new family of paints and varnishes are characterized by high heat and moisture resistance, and are able to create a durable coating.
Modern manufacturers of car enamels offer the attention of consumers wide selection rich products colors. There is no doubt that in this kaleidoscope of colors and shades you will be able to choose the best color option for yourself, which will allow furniture facades to harmoniously fit into the interior of your room.
Paint application
Paint selected. The primer is dry. You can proceed to what you started all this for, to apply paint. Seal the areas not intended to be painted, if any, with masking tape and proceed to paint the surface.
How to paint MDF furniture at home
The method and method of applying the paint is up to you. Paint must be applied in one direction.
As a result, you will get a durable, lacquered or matte coating, depending on the texture of the paint, that will give the furniture facades a new look and will reliably protect them for a long time.
Happens on video painting MDF facades:
If you are skeptical about your abilities and do not want to take risks, then you should seek help from specialists. But in this case, the price of painting MDF facades will be significantly higher and will range from 1200 to 2000 rubles per square meter surfaces.
MDF products are painted in two cases. The first is when application is required protective coating, the second - for decoration purposes. In this case, various paints and varnishes can be used. How to paint MDF will be discussed below.
Coloring
Benefits of staining MDF
Currently, this material is actively used in the creation of furniture, interior doors, as well as finishing panels. And all of them are subject to coloring, which acts as a decorative and finishing coating.
Its use provides the following benefits:
- The painted MDF element is not afraid of elevated temperatures - thanks to this, it is possible to use it in the kitchen, where hot dishes will be placed on it;
- Decorating in non-standard colors will help add brightness and originality to the interior of the room - it can be metallic, mother-of-pearl or other unusual colors;
Mother of pearl panel
- No harmful to health chemical compounds is a definite plus for painting MDF at home - the only condition for this is the use of high-quality paints and varnishes;
- Durability - applying paint can significantly extend the life of the product.
Of course, this method of protecting surfaces also has disadvantages. They lie in the fact that the price of painting parts significantly exceeds the cost of pasting such products with a decorative film. In addition, under the influence sun rays, the painted surface may fade.
Materials for painting MDF
Since MDF is a wood product, it can be coated with almost any paint or wood varnish. But to get a truly high-quality coating is possible only if specialized compositions are used.
These include:
- polyurethane primer,
- polyurethane paint,
- as well as varnish for MDF.
Let's talk about them in more detail.
Polyurethane primer
Polyurethane primer
Thinking about how you can paint the MDF panels, you first need to take care of the priming of the products. It will prevent the absorption of paint into the material, thereby reducing its consumption.
In this case, you will need a special polyurethane primer on water based. It will hide the texture of the material and create a layer that has high hardness and adhesion. In addition, the resulting coating will be smooth and easy to sand.
It is best to apply this primer with a sprayer. In its absence, it is possible to use a roller or brush. Subsequent drying takes 8-10 hours and is carried out at room temperature.
Advice! For achievement best result this procedure must be carried out in full accordance with the instructions established by the instructions for the use of this composition.
Polyurethane enamel on MDF
Polyurethane enamel
Compared to other paints and varnishes, it has the following advantages:
- the coating obtained with its help is wear-resistant and chemically resistant;
- odorless, because it does not contain volatile components in its composition;
- can be used to color components intended for both indoor and outdoor use.
It is produced by various manufacturers. Products of the Italian brands Sirka and Sivam are in great demand. Their popularity among polyurethane materials for MDF is akin to that of Zinga electrically conductive paint, in a number of compositions for anti-corrosion metal treatment.
Sirca enamel
Such polyurethane paint can be two- or one-component. The first type requires the addition of a hardener before use.
The second variety does not need such an additive and is available in a ready-to-use form. And one and the other type is applied by sprayer, roller or brush.
These coloring compositions are sold, as well as fire-retardant paints for Polystil metal, in special metal buckets. Their mass can be from 1 to 25 kilograms.
Along with the aforementioned Sirk and Sivam brands, other brands such as Tikkurila and Teknos are also successful. But they are all quite expensive.
Therefore, if necessary, paints and varnishes from other, less well-known manufacturers can be used instead. Or do not use polyurethane, but cheaper alkyd enamels.
You should also pay attention to acrylic and oil paints. In particular, when deciding how to paint an MDF arch, you can take a closer look at domestic acrylic compositions.
Advice! Choose moisture resistant dyes.
Painting mdf cabinet. Is it possible?
The product covered with them can be easily washed in the future, which is very convenient.
Lacquer on MDF
In the photo - polyurethane varnish
This specialized lacquer is used to finish MDF items or to tint them. It forms a smooth coating that is resistant to both mechanical and chemical influences. The resulting surface can be either matte or glossy.
This varnish is odorless and is a two-component. This means that in order to prepare the working composition, a hardener must be added to it.
After that, the mixture should have time to use up within two to three hours. It can be applied by hand with a sprayer.
Conclusion
Painting MDF can significantly increase its service life, as well as make the product more attractive and resistant to elevated temperatures. Since MDF is a wood material, it can be processed with almost any paint or varnish for wood (see also the article “Painting MDF furniture fronts”).
But to get the best result, it is still worth using specialized formulations. This is a polyurethane primer, as well as polyurethane enamel and varnish on MDF. They allow you to create a hard and wear-resistant coating, which can have a wide variety of colors.
More information on this topic will tell you the video in this article.
painting MDF with water-based enamel
I had a chance to work with another type of board materials - with MDF (MDF - Medium Density Fiberboard - medium density fiberboard). He made a cabinet in a baguette frame, a bedside table and screens for batteries. MDF painting was carried out using an airbrush (spray gun). But the technological steps will be the same as with manual painting methods.
One of the advantages of MDF is its high dimensional stability and ease of processing. The advantage of water-based enamels is their relative environmental friendliness and safety for the “painter” and in operation, plus UV resistance and quick drying “to the touch” and to the next layer.
Painting MDF facades
Also, they almost do not smell (and do not stink 🙂 and are fireproof. More or less normal enamels start from 500 rubles / liter. Beckers costs more than 1000 rubles / liter. Plus tinting from 50 rubles for light colors and up to 400 rubles for dark ones I've been counting on 300 rubles / liter naively for everything.
To paint MDF, you need to go through the following steps:
1 - preparing MDF for priming (grinding);
2 - MDF primer;
3 - the first interlayer grinding;
4 - painting (first layer);
5 - grinding;
6 - final painting (if you're lucky with the preliminary stages) or repetition of grinding and painting to the desired quality;
7 - guidance "gloss" of the surface.
The photo shows 4 surfaces in order of reading along the arrow:
- bare MDF;
- after priming;
- after applying putty;
- finishing surface.
Stage 1 is important, because the top layer of MDF may contain paraffin, which, to put it mildly, has poor adhesion to paintwork materials. At the same time, possible irregularities will be removed. I sanded with a grain of 120-240 ... according to the sensations. Milling can be sanded at this stage, but it is easy to lick off the fragile edges of MDF. Yes, and the pile after the primer will rise.
Stage 2 may include putty. If you prepare plywood for painting, then putty is required, otherwise the structure of the tree and the ends characteristic of plywood will be visible, even under enamel.
Primed with the same enamel, only white, diluted 1:1 with water. You can add varnish, for example 1 part of enamel + 1 varnish + 1 or 2 water.
The putty was prepared by adding factory latex putty (Olympus for wood) to the enamel to a thick creamy state. Applied with a spatula over the primer. The photo is applied with a roller. After grinding, the surface was perfect.
Stage 3 is one of the most complex, long, laborious and important in case of complex surface topography, for example, in the presence of milling. The first interlayer grinding removes all raised fibers and other critical irregularities and roughness. I was afraid to even think about how to grind the profile in the photo.
Good idea comrade. The essence of the idea is that a thin film is laid on the profile, and gypsum is applied to it, which hardens exactly along the profile. Then the film is replaced with sandpaper. I didn’t have gypsum, but I had a thermal gun for glue sticks. So I made the answer from pieces of MDF and silicone glue. I used sandpaper waterproof grit 220-500. For grinding semicircular grooves, whole glue sticks were ideal, which I wrapped with sandpaper.
Steps 3 and 4 took about 8 hours to make the frame of one battery screen bezel. Why it takes so long, even after production, to comprehend and accept it is difficult.
4. Everything seems to be clear, but no. An airbrush with an appropriate nozzle (I have 1.8 mm) allows you to apply undiluted enamel in a fairly thick layer. This is what should be used at this stage, just remember the maximum possible wet film thickness at a time ( different manufacturers may give different recommendations). Of course, it is safer and more technologically correct to apply many thin layers, but time is also a resource ... and it happens that it simply does not exist anymore.
If there are smudges, you can leave them and let dry. Then carefully cut off with a clerical knife, grind at the end with sandpaper with a fine grain of 800-1000 and rub with a rag. The surface may become more even and glossy than in the "safe" area. I think it is also possible to process the finishing layer, if the car takes time and you need an ideal surface.
Since when spraying on the main surface and the ends gets different amount LKM can first be sprayed on the ends, then on the surface itself, then again on the ends. If the part is large, then you can also go around the second circle around the entire part if the enamel has “grabbed”.
The photo shows screens for MDF batteries. Primed and sanded on top, and painted on the bottom with the first layer of enamel. By the way, there you can see the final result of painting closer.
5. Subsequent sanding is much faster and easier because the previous layer (possibly thick) of enamel fills and levels the surface.
6. Since the enamels that I found were semi-matt, to increase the gloss, I added a glossy water-based parquet varnish 1: 1 to the finish layer. Since varnish has a much lower viscosity than enamel, this mixture also has a rather liquid consistency. What is reflected in the technique and the amount of application of diluted enamel on the surface without smudges.
7. Checking the surface for tiny "bonuses" (dust particles, hairs ...) and removing them. If desired, you can polish, although sales managers say that water-based coatings are not polished.
It's because important feature water coatings is their long final polymerization. Usually 7-14 days are indicated, after which the surface will gain the declared hardness and resistance to detergents. If the layer is thick, then the process can take months. This time.
Most water-based coatings supplied or produced in the post-Soviet space form a film that “melts” under the influence of a relatively low temperature. This is two.
And polishing is friction and heat. So the polishing of "water" is a very peculiar process, in preparation for which, the heated particles torn out by a thin / fine abrasive stick together with others and form pellets that stick to the abrasive surfaces when final grinding. Therefore, they often need to be cleaned. But this feature can be helpful for final polishing with non-abrasive materials, such as a soft buff at low speed or a soft cloth by hand.
Since the process is peculiar, it is desirable to make a sample on which to look for the best polishing technique. And if the result does not suit you, then it is better to look for other options.
For beginners, of course, it is better to paint horizontal surfaces. I wanted that too. But I have few horizontal surfaces, but a lot of details. Therefore, a vertical stand had to be built, on which about 5 m2 of parts could be placed.
After such an experience, you understand why painting costs from 2000 rubles / m2.
upd 11/20/2015 (almost 5 years after writing the article... since then I have worked with both oils and two-component mega smelly paints based on solvents)
Now there are modern water pipes that are well ground and polished.
Updating a kitchen set in our time can be quite simple. To do this, you only need to paint the facades of the kitchen, after which the cabinets will acquire a second life and please the owner for more than one year. You can change the appearance of the panels if their surface has faded, burned out and lost its aesthetics, or when the hostess wants to diversify the atmosphere and revise the interior of the kitchen.
The wallpaper on the walls must be replaced after a few years, the curtains can be alternated at least every month, depending on the mood, and the furniture, as a rule, lasts long enough and its appearance, over the years, begins to bother. But it turns out that in order to change the look of the kitchen, it is not at all necessary to buy a new set. It is enough just to purchase the enamel of the color you like and repaint the furniture facades.
How to paint MDF panels
Moreover, you can do it yourself.
What materials are used in the manufacture of facades
First of all, it is necessary to decide what is behind the definition of "furniture facades". They represent the front of the cabinets, represented by the end of the drawers, as well as the doors:
- swing open;
- sliding;
- rising;
- descending;
- folding "accordion".
Facades for the kitchen are made in one piece and prefabricated (paneled or framed) from:
- natural wood;
- laminated or painted MDF;
- plastic;
- impact resistant glass.
From appearance facades depends on the aesthetic perception of the furniture as a whole. They are able to decorate even the most unsightly frame. In addition to performing a decorative function, panels must meet basic operational requirements, such as:
- moisture resistance;
- resistance to temperature changes;
- resistance to mechanical damage;
- ease of care.
natural wood
Kitchen furniture with wooden facades harmoniously fits into large rooms. Doors are made in solid or paneled design, but there are often more affordable options for consumers - veneered panels, which are based on cheaper material.
The advantages of a furniture set with wooden doors are its environmental friendliness and aristocracy, durability and demand, which does not depend on fashion trends. But, unfortunately, solid wood facades are too expensive; over time, their surface begins to darken, absorb odors and moisture.
From the array it is difficult to create rounded and wavy panels, as well as elements of non-standard sizes.
Chipboard
Facades made of laminated chipboard belong to the economy class, which is why they are found in many kitchens of our fellow citizens. But besides low cost and richness of colors, they have no other advantages. But the disadvantages of chipboard abound:
- simple appearance;
- looseness of the internal structure;
- swelling in case of moisture ingress;
- fragility;
- the impossibility of performing curved and embossed surfaces.
MDF
Recently, MDF facades are becoming more and more popular. They are aesthetic, can have various forms and rounding, covered with enamel or PVC film. This material is the most versatile and amenable to further restoration.
Painted and laminated facades MDF have:
- rich colors;
- glossy or matte surface;
- high strength;
- resistance to moisture and odor absorption;
- the possibility of making facades of non-standard sizes.
Painted facades will cost more than laminated MDF panels, but they are more durable. Pattern on PVC film can imitate natural wood or marble, but often the top layer peels off from the base, which dramatically worsens the appearance of kitchen furniture.
Both materials are afraid of direct sunlight, so the surface begins to fade over time.
Glass, stained-glass windows or mirrors, rattan or decorative panels are inserted into frame MDF facades. Such doors are inexpensive and, if desired, they can be easily updated even without painting. To do this, simply change the filling.
Plastic
At the heart of plastic panels there are MDF or chipboard plates, depending on which the cost of facades is determined. Often, plastic is framed with an aluminum profile. These doors:
- do not burn out;
- not afraid of temperature changes;
- durable;
- highly resistant to aggressive detergents;
- have a maximum service life;
- waterproof.
The negative characteristics of plastic include:
- the complexity of painting (requires special formulations);
- constant struggle with fingerprints remaining on the surface;
- the possible presence of depressed areas on products resulting from technological processes.
Glass
Facades made of transparent, colored, textured or frosted glass are installed on hanging kitchen cabinets. It can be placed in an MDF frame or aluminum profile, but often glass doors are installed without a frame. This gives them airiness and visually expands the room, but for the kitchen similar option not entirely acceptable.
Thanks to modern priming and coloring compositions, glass can be painted in any color, although the question arises - is it worth it?
Painting MDF facades
First you need to decide on the coloring composition. There are a lot of varieties of paint on the market, but not all of them can be used when working with kitchen facades.
The best option for painting is car enamel, which:
- moisture and heat resistant;
- durable;
- practically not afraid of damage, except for direct exposure to sharp objects;
- has many shades.
Painting the facade of the kitchen should be done in a color that is in harmony with the interior and suitable for the style decision. Here you can show your imagination and combine two or three shades.
Materials and fixtures
In addition to car enamel, for painting facades you will need:
- wood primer;
- sandpaper or hand grinder;
- building hair dryer;
- gloves;
- screwdriver or screwdriver;
- masking tape;
- velor roller and soft brush;
- glizal for additional decor (optional).
Preparatory work
For the convenience of work, the facades are removed from the hinges, after which they are freed from handles and inserts in the form of glass, stained-glass windows or mirrors.
The loops can not be removed, but in this case they are sealed with tape.
Laminated chipboard panels must be cleaned of PVC film, as it will prevent the application of the coloring composition. To do this, the front surface is heated with a building hair dryer and the unnecessary layer is gradually removed. Pull the film carefully so that there are no pieces left on the facade.
Next, the surface is thawed from dust, after which they proceed to the next step. It consists in grinding the surface. It is produced manually with fine sandpaper or used to facilitate the work of a grinder. With its help, the restored layer is also removed from painted MDF facades, although here you can use special liquid for removing paints and varnishes.
At the end of the work, the panels are carefully wiped from dust and degreased, otherwise the new coating will turn out to be of poor quality.
At the last stage preparatory work pre-shaken wood primer is applied to the facades. If there are plastic elements on the doors, they should be coated with a primer intended for plastic. After a daily exposure, they proceed to the direct painting of the panels.
Coloring
Facades must be painted over in one direction with a roller or brush. If you intend to use several shades, then it will be necessary to protect the surface area with adhesive tape, the design of which is provided in a different tone, before applying the first color. After the final drying of the paint, the remaining area is painted using the same technology.
Painting kitchen facades from a spray can or spray gun will look neater, but it should be borne in mind that some of the paint will necessarily be sprayed on the sides. This will lead to overspending of the coloring composition.
To make the facades look more spectacular, glisal is additionally applied to them. The composition is diluted with water in the proportion indicated in the instructions, after which it is distributed with a clean brush over the painted facades.
A patterned textured pattern is obtained by glazing, using for this purpose a damp sponge, a brush with a hard bristle, and even polyethylene. They are applied to the surface with glisal, moving from one area to another, resulting in a pattern of broken lines, chaotic strokes or fancy bubbles. After the end of the “witchcraft”, the layer is allowed to dry, and after a week the surface is varnished.
Fittings are installed on the painted facades and the panels are hung on hinges.
Renewal of wood front panels
Painting the wooden facades of the kitchen at home comes down to a phased surface treatment. It follows:
- sand;
- apply a layer of primer;
- paint in a pre-selected color;
- varnish.
Alternative Ways to Update Kitchen Cabinets
Some experts argue that painting kitchen facades with your own hands can hardly turn out to be of high quality and beautiful. They recommend using self-adhesive film for furniture restoration, which is offered by manufacturers in a large assortment. It is released:
- plain or patterned;
- with imitation of natural wood, tile or stone;
- with drawings under Khokhloma or Gzhel;
- with a holographic or photographic image.
But it should be remembered that the film can solve the problem of renewal only for a while. At the first opportunity, it would be wiser to order or buy new facades.
If the interior of the kitchen is made in a vintage style, you can try to use the decoupage or craquelure technique to update the facades. If you wish, it will not be difficult to master them, and the effect of the finished doors will be amazing. As a protective layer, a transparent moisture-resistant varnish is applied to the surface, which makes it possible to wash the facades with a damp soft cloth or sponge without the use of abrasives.
Facades with glass inserts are decorated with a fabric that suits the style, or stained glass film. In this case, there will be no need to flaunt kitchen utensils and constantly monitor order on the shelves. In addition, it will be possible to put inside the cabinet large quantity items. The kitchen, at the same time, will look neat and well-groomed.
Home craftsmen know many more ways to update the appearance of facades, each of which can become exclusive.
We give you an example facade painting technologies from MDF on the example of a technology that was used in production using ICA paints and varnishes.
The description of the technological process can be used by technologists as a basis for compiling their own description for a particular production.
The purpose of the description of the technological process of painting MDF facades
The present description of the technological process It is intended for obtaining opaque matte and glossy coatings. It is used for finishing embossed facades and profile elements from boards of average density like MDF. Plate quality MDF confirmed by ISO 9001 certificate and meets the requirements of GOST 10632-89.
The present technical description involves the use of polyurethane paint OP 400 gloss and semi-gloss produced by ICA (Italy), applied by pneumatic spraying with the obligatory use of polyurethane primer FP 285V by ICA (Italy).
Characteristics of the resulting type of coating
This technology provides matte and glossy coatings corresponding to category 3 GOST 24404-80“Products made of wood and wood materials. Paint coatings. Classification and designations.
Trim parts
Facade details of a panel structure with a milled profile on the face and edges made of MDF.
Requirements for the surface to be finished
The milled edge should be with rounded edges (radius of curvature of at least 2 mm), since it is the sharp outer corners that are poorly coated with paintwork materials and, during subsequent grinding, a thin coating layer is removed from them. It is these areas that become the source of internal stresses and, subsequently, the formation of defects in the form of cracks.
Internal sharp corners serve as a source of excessive leakage of paintwork materials in them, which does not dry well, the solvent that has not come out of them can lift subsequent layers of paintwork materials, and this can lead to swelling of paint layers and peeling it from the surface of the plate.
The MDF board is tested to meet the requirements for density, surface roughness and moisture. The humidity of the parts should be within 8 + 2%, the temperature on the surface of the parts should be 18 C.
The roughness for finishing should not exceed 16 microns in accordance with GOST 7016. The polished parts should not lie in the workshop or in the warehouse for a long time, as under the influence of changes in temperature and humidity in the room, they become rough after 3-4 days in wet weather. Finishing should be done immediately after sanding.
On the surface of parts made of MDF boards, there should be no protrusions, dents, scratches, stains from oil, paraffin, glue, foreign inclusions in the form of bark, edge and corner chips.
If the slab is milled, then it is necessary to check for the absence of traces of the runout of the cutter, recesses, protrusions, chipping of the edge and chipping of the corner, fringe, oil stains, delamination of the slab. The surface must be thoroughly cleaned of dust.
Applicable materials
Solvent #646
Polishing wax Farecla G3
Polishing wax Farecla G10
Circles for eccentric grinder grain size No. 240, No. 280, No. 320, No. 1500.
Consumption rates of coatings and grinding materials per sq. m.
no. | Material name | Unit of measurement | Quantity |
---|---|---|---|
1 | MDF(16.19mm) | sq.m. | 1.080 |
2 | Primer FP 285 V | kg | 0,328 |
3 | Primer hardener C 285 | kg | 0,164 |
4 | Paint OP 400 | kg | 0,239 |
5 | paint hardener C 376 A or C152 | kg | 0,120 |
6 | Thinner D 1010 | kg | 0,280 |
7 | Acetone | kg | 1,040 |
8* | polishing paste Farecla G 3 | kg | 0,090 |
9* | polishing paste Farecla G 10 | kg | 0,030 |
10 | Grinding wheel No. 240 | PCS. | 1 |
11 | Grinding wheel th No. 280 | PCS. | 1 |
12 | Grinding wheel th No. 320 | PCS. | 1 |
13* | Grinding wheel th No. 1500 | PCS. | 3 |
14* | Polishing wheel th solid | PCS. | 0,15 |
15* | Polishing wheel th soft | PCS. | 0,05 |
16 | masking tape ( automotive | m. | 4 |
17 | Cellulose | sq.m. | 1 |
18 | Antistatic cloth | PCS. | 0,25 |
19 | Packaging film (stretch) | m. | 7,5 |
20 | Film - foam | sq.m. | 0,8 |
21 | Corrugated cardboard | sq.m. | 1,25 |
22 | Scotch | roll | 0,05 |
These material consumption rates are designed for painting with a "gloss" effect. For the effect of "semi-mat" and "mat", the positions marked * are not included in the norms.
Storage conditions for paints and varnishes
Primer, paint should be stored in a dry place at a temperature not exceeding 30 C. The shelf life of materials is not more than 6 months. The hardener is sensitive to moisture, so it should be stored in a hermetically sealed container, preventing moisture from entering there.
The content of the technological process of painting MDF facades
Preparing the MDF surface for primer coating
In the room where painting is carried out, the air temperature should be 18-25 C, depending on the season, and relative humidity 45-70%.
Should be done at least once per shift wet cleaning floors to reduce the possibility of contamination of the surface of the formed coatings.
The temperature on the surface of the parts and the temperature of the material must be at least 18 C.
The MDF board must comply with the requirements set out in paragraph 4 of this technical description.
In case of detection of irreparable defects, discrepancy between the pattern and the size of the part, return it for rework. Repair defects with putty. When choosing a putty, take into account its chemical composition (water or based on organic solvents). The drying time of the putty ranges from 2-3 minutes to 24 hours, they have different shrinkage.
Putties may or may not be compatible with paints and varnishes used for subsequent finishing. Non-combination manifests itself in the form of a violation of the adhesion of the paintwork material to the putty, or its subdissolution, or, conversely, a strong protrusion of the cured putty above the surface of the coating formed by the paintwork material.
Grinding a flat surface is done manually. grinder sandpaper with grit No. 240 to remove the top layer of MDF and putty, grinding the edge is done manually (photo 1, 2).
Before proceeding with the application of primer and other finishing operations, seal the laminated side of the MDF board in the center with cellulose or film and fix it along the contour with masking tape (photo 3).
Application of primer FP 285 V (ICA)
The working soil solution is prepared in proportion to 100 volume parts of FP 285 soil, C 285 or C271 - 30 parts by volume is added, the mixture is thoroughly mixed and 20-30 parts of D1010 solvent are added to it to obtain a working viscosity. At air temperatures > 24 C, use thinner D1015.
During operation, it is necessary to maintain a constant viscosity for 20-25 seconds (Ford mug no. 4), if necessary, adding a solvent.
When applying two layers, the viscosity for the first layer of soil is 50 s c.f., the second 25-35 s c. f., the second layer of soil can be applied after 1-4 hours without waiting for it to dry completely.
If 4 hours have passed after applying the first layer of primer, the second layer of primer cannot be applied without intermediate grinding. Sanding can be done after 6-10 hours depending on the type of soil.
Drying of the insulating soil is carried out in natural conditions at a temperature of 18-25 C for 4-16 hours.
Such a long time is due to the fact that the curing of polyurethane coatings is not only a physical process, but also a chemical process that takes place over a certain time, during which chemical reaction polyol with isocyanate, with the formation of a crosslink and the formation of a three-dimensional structure.
The excess presence of isocyanate in the soil binds the OH groups from the moisture of the slab and contributes to the formation of a more branched polymer structure. The primed surface must be even, without skipping layers of soil.
No streaks, spots, stripes, bubbles, scratches, peeling of primer, mechanical damage are allowed. When grinding, polished and not polished areas, dents, scratches and deep risks from skins are not allowed.
Prepare a working paint solution in proportion to 100 volume parts of OP400 glossy paint, 50 parts of C152 hardener, to OP 400 semi-matt C376A hardener.
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Rice. 10-11. Preparing the working paint mixture |
To bring to working viscosity, 10-20 volume parts of D1010 solvent are added. The pot life of the working mixture is 4 hours. Viscosity of the working paint solution 28-30 sec c.f. The diameter of the paint sprayer nozzle is 1.8-2 mm, the pressure is 2.3-2.5 atm. Paint consumption per layer 120-160 g/m. sq.
The paint is applied in a spray booth with a water curtain. Apply the first coat of paint in width, the second in length. The paint begins to be applied to the ground after at least 12 hours in two steps, first the end surfaces of the part are painted, then after 20 minutes again the end surfaces and the surface of the part.
The paint is applied in two layers, the drying time of the first layer of paint is 20-30 minutes, after which the second layer of paint is applied. Paint consumption per layer 120-150 g/sq.m.
The distance from the nozzle to the treated surface is 200mm and reaches up to 300mm. A greater distance of the nozzle from the surface to be painted can cause shagreen, bubbles on the surface of the finished part.
The coating should be smooth, without streaks, uniform in color, dullness and gloss, uniform and opaque.
Drying of parts is carried out in a drying chamber on racks. Drying should be carried out at a temperature not lower than 20 C.
At a low temperature in the initial stage of drying, a film forms on the surface, which prevents the free removal of solvent vapors emerging from the underlying layers. This lengthens the drying time, worsens the quality of the coating, the evaporating solvent, leaving the thickness, breaks through the hardened film, forming craters and bubbles.
Paint defects and their causes
Even in the most ideal conditions, subject to all norms and rules, it is problematic to obtain an impeccable, defect-free coating. Therefore, the permissible number of defects is normalized.
In accordance with GOST 24404-80 Appendix 2, the class of coatings that the coatings on the front surfaces of the facades must correspond to must be at least the third.
According to Clause 1.1.3. On coatings of this class, the following disadvantages are allowed:
- minor risks, strokes, shagreen, structural irregularities
- uneven gloss or haze with a total area of not more than 10 cm2. / sq.m.
- shading with a total area of not more than 20 cm. sq. / sq. m.
- spots with a diameter of not more than 5 mm in an amount of not more than 2 pieces / sq. m.
- inclusions with a diameter of up to 1.0 mm in an amount of not more than 10 pcs/m. sq.
Whatever the original color of the enamel, the color of the finished facade may differ from the one ordered according to the catalog. There are several reasons for this.
The thickness of the applied paint layer
In polygraphic printing, the amount of ink applied by offset is 1-2 g / sq.m. And when painting facades, 120-150 grams are applied, that is, the difference in the thickness of the paint layers is 60-150 times. This is especially true for light colors.
Substrate
If standard white paper is used in printing, then in production we make the substrate ourselves. In this case, the color of the applied soil affects.
Pigments
Each paint manufacturer uses different pigments, so the color shade can “walk”. The color can be cleaner, dirtier, bluer or redder, etc.
The concentration of pigments contained in the bases
For all manufacturers, the concentration of pigments in the bases can vary greatly. Also, the pigment bases themselves are standardized or not standardized. In non-standardized ones, there can be quite large fluctuations in color and tone.
The main defects of paintwork materials and their causes are presented in the table
Paintwork defect | Possible reason |
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bubbles | Cold base, inappropriate thinner, high drying temperature, contaminated compressed air (oil, condensate), high humidity in the workshop. |
craters | Grease, oil, silicone contamination, formaldehyde on the surface to be painted or in the air of the working room, compressed air is contaminated. |
Effect " orange peel» | Viscosity of coatings is not up to standard, a thick layer of varnish, the composition of solvents. |
Peeling and poor adhesion | Poor preparation of the base, incompatibility of materials, poor grinding of primers. |
smudges | Wrong technological mode of application, insufficient thixotropy of paintwork materials, inappropriate nozzle diameter, low viscosity of paintwork materials, wrong thinner. |
foggy surface | Excessive air humidity, material incompatibility, incorrect solvent composition, hardener has absorbed moisture from the air. |
Uneven dye application | Poor preparation of the base, incorrect application technique, inappropriate type and parameters of the sprayer. |
Uneven varnish application | Unskilled application technique, poor base preparation. |
Poor flow | Viscosity too high, paint flow not sufficient, wrong thinner used, wrong nozzle. |
Slow drying | Accessory composite woods, non-prescription paint preparation, drying mode |
Sticking of coated parts | Drying mode, increased consumption, paint preparation. |
cracks | Inadequate substrate preparation, excessive film tension, paint preparation. |
Polishing
Before proceeding to polishing, it is necessary to remove roughness, inclusions on the end and main surfaces of the parts.
The facade surface is wetted with water and using an eccentric grinder and sandpaper 1500 grit is sanded in a few minutes. Quality is controlled visually.
Subsequent polishing is carried out using a polishing machine and polishing wax (semi-liquid compositions of varying degrees of abrasiveness, designed for polishing with flexible end washers).
Initial polishing Produced with #14 hard polishing pad and Farecla G3 polishing wax. When polishing, follow the rule: apply liquid wax to the surface to be polished, and solid wax to the polishing tool, wet the surface of the facade with water.
Fine polishing is carried out with a soft polishing wheel and Farecla G10 polishing wax.
Glossy polishing or finishing polishing is done with a sheepskin wheel. Polished areas, dents, scratches are not allowed.
Package
After the paint has completely dried, after 10-12 hours, the facades are wrapped first in a foam film, and then in a food film.
After that, the facades are packed in corrugated cardboard according to the specification. A label is affixed to the package indicating the address and telephone number of the enterprise, product name, order number, release date, number of products in the package, package number, GOST.
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Rice. eighteen. |