Do-it-yourself smoker using hot gas from a gas cylinder. We make a smokehouse from a gas cylinder. Creating a Smoke Generator

Since purchasing a 2.5 mm sheet will cost more than purchasing a used 50 liter tank for storing a propane-butane mixture, and the labor intensity of the work in the latter case will be significantly reduced, most often a barbecue smokehouse is built from a gas cylinder with your own hands. Drawings, photos and videos will make it easier for the home craftsman to make a multifunctional fryer.

The main difficulty of combined fireplaces is the uneven conditions for cooking food. Therefore, a barbecue with a smokehouse made from a gas cylinder should be designed taking this nuance into account.

Smoking technology

There are several options for smoking products:

cold - the smoke is first cooled inside a long pipe, enters the chamber with fish/meat for 1 - 3 days, ensuring the preservation of the delicacy for 2 - 6 months;
hot - the smoke generator is located directly next to the chamber with the products, the smoking process is sharply reduced, but the delicacies are stored for a couple of months, nothing more;
semi-cold - the process takes 24 - 36 hours, the length of the pipe between the smoke generator and the medium-sized food chamber is 1.5 - 2 m.

Therefore, depending on the chosen technology, the default cylinder smokehouse will have, in principle, the same design. But its elements will be spaced apart from each other at different distances.

Dimensions of grill and barbecue

Roasters designed for cooking meat on skewers are called barbecues and have the following dimensions:

The height from the ground level is less critical; when making a stationary brazier, it is usually 0.8 - 1.2 m. Barbecues are fried on grates, the height and length of the hearth remain the same, the width depends on the same parameter of the grate itself. For grilling, the dimensions of the roaster are less critical, but a lid is required to maintain the same temperature inside the roaster.

Unlike a brazier made of sheet steel and a barrel, a brazier made from a gas cylinder has the following advantages:

wall thickness 2.5 mm;
used cylinders are inexpensive;
compact dimensions will save site space;
The body is basically ready, which will reduce the labor intensity of the work.

Attention: For a multifunctional fireplace, one cylinder will not be enough, since it will be used for barbecue. The smoke generator is constructed from a second 50 liter tank of a similar purpose or from sheet steel.

Design of the barbecue-smokehouse

Due to the above nuances, a grill, barbecue, barbecue and smokehouse can easily be combined within one structure. A classic barbecue is ideal for the food chamber of a smokehouse if it has a sealed lid that does not allow smoke to escape outside. It is necessary to add a smoke generator to the brazier, connected to it directly (hot smoking) or with a pipe (semi-cold and cold smoking) of the required length.

Since the fireplace is stationary in 90% of cases, its supporting unit (legs, stand) can be decorated with twisted or forged elements and supplemented with a rain canopy. A chimney is necessary in any case.

DIY technology

Constructing a multifunctional fireplace with your own hands from a 50 liter gas tank should begin with design. Ideally, it is better to draw a smokehouse-barbecue in 3D in any available graphics editor. The obligatory minimum is a sketch on paper by hand, in order to at least roughly understand how much additional rolled metal of various assortments will be needed (angle, round and profile pipes).

Safety precautions

The basic requirements when working with pressure vessels containing flammable gases are:

bleeding the propane-butane mixture if it remains inside the cylinder;
carefully unscrew the valve;
filling the internal space with water for at least 12 hours.

The liquid should be drained in areas of the site not intended for planting. In 90% of cases, the cylinder is cut with an angle grinder with metal accessories; the tool should be used correctly:

the grinder disk should be located to the left of its body so that the abrasive equipment runs onto the workpiece from above, and sparks fly out at the operator’s feet;
the direction of the cut is away from you in the direction of rotation of the disk;
When grinding welds and edges, the plane of the angle grinder equipment must be at least 15 degrees to the surface being processed.

Otherwise, an uncontrolled rebound is guaranteed, fraught with injury to the limbs. For fragments of a disk that has burst at high speeds, special clothing is practically no obstacle, so it is forbidden to remove protective cover while working.

Making a barbecue

For a roaster that is operated alternately in the barbecue mode and the food chamber of the smokehouse, you will need a whole 50 liter propane cylinder. It is marked and cut as follows:

For ease of operation of the valves, corners are welded onto the tank bodies, which will become guides for the valves equipped with handles.

The design of the smoke generator is a little more complicated:

Attention: When smoking food, the grill must be airtight, and when frying meat on coals, access to air is necessary for combustion. Therefore, instead of the classic holes on the sides of the body, a hatch is cut out from below, and a piece of the body becomes a shutter-scraper.

Chimney and support device

The legs of a universal roasting pan can be made in several ways:

In addition to the existing schemes of racks, legs and support units, home handyman can use its own version.

Suitable for chimney steel pipes suitable diameter. The main nuances are that it is not recommended to cut the chimney into the hole from which the cylinder valve was unscrewed; it is better to install the pipe in top point cylindrical design, when the grill lid is open, the chimney becomes ineffective; it is used only when smoking delicacies.

Attention: The minimum height of the pipe to ensure draft is 1.5 m from the smoke generator firebox, which contains moistened sawdust.

Assembling a grill with a smokehouse, grill and barbecue - step-by-step video instructions

At the last stage, the smokehouse is assembled from the resulting blanks:

Unlike a brick barbecue oven or barbecue, the structure is ready for immediate use, and the draft can be checked immediately.

Well, here are a couple of step-by-step video instructions:

Decorating a universal roaster

The resulting multifunctional barbecue can be equipped with additional functions and decorate the structure with decorative elements:

cutting table - convenient for placing food in the smokehouse, stringing skewers, packaging ready-made dishes;
canopy - protects from temporary precipitation and snow in winter;
woodpile - will save you from walking while cooking;
forged and twisted elements will increase the artistic value of the structure.

If you equip the universal fireplace with wheels, the grill-smokehouse can be moved around the area so that when the wind changes, combustion products do not interfere with the rest of guests and family members.

Thus, from at least two 50 liter used cylinders for storing a propane-butane mixture, a multifunctional fireplace is obtained. You can cook barbecue or shish kebab on it, or smoke meat products all year round.

The taste of home-smoked meat, lard or fish is much different from the taste of those products sold in stores or markets. After all, today’s smoked meat producers have long mastered an easier and less expensive technology for processing meat products - the so-called “liquid smoke”. The essence of the technology is simple: salted ready-made delicacies are dipped in smoke liquid for 2-3 minutes, and then dried in special cabinets.

It’s very easy to make real smoked meats at home by making a smokehouse from a gas cylinder with your own hands. In this article we will try to describe in detail the manufacturing process of the smoking unit, and for clarity we add step by step instructions and several videos.

Usually, in the store, the labels of smoked products indicate how the product was prepared: hot or cold. To get a clear idea of their essence, take a look at the proposed drawings.

Scheme: comparison of hot and cold smoking technologies

With hot smoking, the products placed in the smokehouse reach condition much earlier than with cold smoking, due to the fact that they are exposed to high temperature and smoke. But the shelf life of products prepared by smoking this way is short and, as a rule, is 2-3 weeks.

When cold smoking, products in a smokehouse can be processed from 1 to 3 days. This ensures long-term preservation of meat or fish from 2 to 6 months. By the way, prunes, beloved by confectioners, are also prepared using cold smoking technology.

Design homemade smokehouse will depend on the technology you choose. As shown in the drawing when cold technology the firebox is separated from the smoking tank by a long pipe (about 3-4 m). This is necessary so that the smoke has time to cool before reaching the food.

Preparatory work

Today, in many large construction stores You can easily buy a ready-made smokehouse, but its cost is sometimes too high. It is much cheaper to make a smokehouse with your own hands from scrap materials, for example, as in our case from a gas cylinder. The quality of the products prepared in it will also be high.

Smokehouse made from gas cylinders

To make a smokehouse, as in the photo, you will need an AG-50 gas cylinder. Its capacity must be more than 50 liters.

Important! Do not use old, heavily rusted or damaged cylinders. A smokehouse made from them will not last long.

All preparatory work can be combined into three stages:

Attention! Do not neglect your personal safety - it is prohibited to cut or weld the cylinder without first cleaning it of gas residues and other substances. Carry out all work only after the gas has completely escaped.

Cutting out the smokehouse lid

After complete cleaning the cylinder becomes safe. Now it can be cut. Lay the can on its side and make chalk marks where the doors should be. Using a grinder, cut a hole in the cylinder, leaving only those places where the loops should be intact. Please note that the side parts (rings) must remain intact. You can speed up the process a little by using various metal cutters.

You can cut the balloon with a grinder

Now you should attach the hinges to the door. You can use any iron door hinges. Ordinary bolts are quite suitable for fastening them. But it will be safer to weld the hinges with a welding machine. After this, the door is finally cut out and all sharp edges are cleaned. Attach a handle to the outside of the door. For greater convenience, the handle is covered with fire-resistant, non-heating material. You can buy it at a hardware store.

Making legs or a stand for the smokehouse

As a rule, the height of the smokehouse rarely exceeds the standard kitchen table and is 85-100 cm. At the first stage, you should decide whether you will have a stationary smokehouse or one with a portable function. Both the stand and removable legs can be made from metal corners.

Attention! The weight of a smokehouse loaded with products is much greater than an empty one, therefore, in order to ensure the stability of the smokehouse, during manufacture supporting structure All parts must be properly secured and welded.

Easiest and fastest way to do it stationary structure. To make it you will need 4 corners and a welding machine. Connect the corners perpendicular to the cylinder and weld them to the bottom of the smokehouse.

The smokehouse is installed on metal legs

Portable legs are made differently. Drill holes in the bottom of the cylinder and insert bolts into them so that the threads are outward. And weld the nuts into the legs. If necessary, the legs are simply screwed to the cylinder.

The lower part of the legs, both in the first and second cases, for greater stability, must additionally be equipped with corners or metal supports.

Manufacturing of firebox and chimney

As we said above, the technology of cold and hot smoking is different, therefore the designs of smokehouses will be different. Let's look at the step-by-step manufacturing instructions hot smokehouse. For a more visual representation, we suggest watching the video.

So, weld an iron elbow to the neck cut off with a grinder. Insert a chimney pipe into it. Create a damper at the top to regulate the amount of smoke. It is attached to the pipe with a bolt or made completely removable.

Cut a hole in the other side piece. Through it, smoke from the firebox will flow into the smokehouse. The combustion tank can be made from sheets of metal (4 mm) or a tank of slightly smaller dimensions. It is made with two holes for placing sawdust and for a blower. Install a grate between the firebox and the smokehouse tank, as an open fire can spoil the food. The best solution will provide a small passage in the form of a pipe. Remember, hot smoking is carried out at high temperatures Oh.

Chimney for smokehouse

For cold smokehouse the pipe connecting the firebox and the tank is extended as much as possible so that the smoke reaches the food already cooled to 19-25 degrees. The design of the smokehouse may include two removable pipes: one for hot smoking, the other for cold smoking.

At the bottom of the food tank, place a metal sheet wrapped in foil to catch excess grease. You will have to change the foil after each use. Attach to the top metal pipe, on which pieces of meat or fish are hung.

The assembled smoking unit can be additionally equipped on the outside with a table for food.

General recommendations for using a smokehouse based on a gas cylinder

The finished smokehouse is usually covered with enamel dark colors. However, this is not necessary, since gradually it will still become covered with soot. Before using the smokehouse for the first time, the firebox should be heated at least once “idle” to completely get rid of extraneous odors.

For cold smoking you need to extend the chimney pipe

When making smoked meats at home, use sawdust only from deciduous trees. Wood from fruit trees and bushes. It would be a good idea to have a small wood chipper at your disposal.

When placing meat or fish preparations in the smokehouse, wrap them in one layer of gauze. It will retain excess resin, which gives smoked meats bitterness.

Do-it-yourself smokehouse from a gas cylinder: video

The grill-smokehouse (M-K) can be built from brick or stone. The result is grandiose multifunctional structures. If you don't need such grandeur, you can create an M-K with your own hands from gas cylinders.

Of course you will need necessary materials, tools and drawings, as well as skills and abilities.

Since a combined apparatus is conceived, its main specificity is the difference in the conditions for preparing the product.

Smoking technique

You can smoke products using the following methods:

Cold. Cooling of the smoke occurs inside in a long pipe. The smoke follows into the product compartment. It arrives there within 1-2 days. This ensures the safety of the products for 2-6 months.
Hot. The smoke generator is located near the food compartment. Smoking does not last long. But food can be stored for no more than two months.
Semi-cold. The process takes 1-1.5 days. There is a pipe between the smoke generator and the food compartment. Its length is 1.5 – 2 m.

Schemes of these techniques are outlined below:

Depending on the preferred technique, the device will essentially have the same design. Only its components will be concentrated from each other at different distances.

Parameters of the device and barbecue

The most common parameters of such units are:

Free length. It is determined by the number of skewers. The distance between them is: 8-10 cm.
Height: 15-20 cm. This is the optimal interval from the product to the coals.
Width depending on the length of the skewer. The standards here are 25-40 cm.

An example of a drawing from a real cylinder:

A less critical indicator is the height from the ground line. Usually it is 80 - 120 cm. Grates are used for barbecuing. The lesion does not change in height and length. The width is affected by the size of the grille.

For grilling, the parameters of the fryer are less significant. But here you need a lid to maintain a stable temperature in the fryer itself.

Advantages of a gas cylinder as a basis for M-K

The cylinder has a number of advantages over the barrel and sheet metal version. They are:

Wall density – 2.5 mm.
Reasonable prices for used cylinders.
Compact sizes.
Practical readiness of the building. This makes the work less labor intensive.

The planned barbecue-smokehouse made from a gas cylinder will be equipped with many functions. And here one container will not be enough. It can be used for barbecue. The second cylinder is activated. Its volume is 50 l. This will make a smoke generator.

Design questions

One design can combine 4 devices. In addition to the basics: barbecue and smokehouse, you can arrange a grill and barbecue here.

Classic version The barbecue is an ideal solution for the food compartment of the smokehouse. Here important condition– presence of a lid with excellent sealing.

A smoke generator is added to the brazier. You can connect it with her directly, so the hot method will work. You can tie it with a pipe of the required length. This is how the other two methods will work.

It is impossible to make a multifunctional device from gas cylinders with your own hands without initial design. Ideally, use modern computer technology - draw a 3D drawing. At a minimum, you should have a sketch on paper. It is important to at least roughly imagine the upcoming costs of materials: corners, pipes, etc.

Drawing:

Security question

Before the main work, the cylinder must be prepared and made safe. To do this:

They completely remove the remaining gas, or rather propane and butane, if they are preserved in the container.
The valve is carefully unscrewed.
The entire bottle inside is filled with water. She remains in this position for 12 hours.
The liquid is then drained where plants are not planned to be planted.
The cylinder is being cut. An angle grinder with a metal disc is used. This tool must be used wisely:

the disk is located on the left side of the body, so the abrasive part will be on top of the workpiece, and sparks will fly under the user’s feet;
the cut is directed away from itself along the rotation of the disk,
when welding and edges are ground, the surface of the tool tooling is at an angle of 15 degrees in relation to the plane being processed.

Failure to comply with these criteria can result in serious injury.

Manufacturing process

The planned hybrid requires a 50 liter cylinder. The following designations and cuts are made on it:

Lid. It has a length corresponding to the entire height of the cylinder from the sealing ring (it is located at the bottom) to the initial line of the rounding section of the neck. The approximate width is one third of the length of the entire circumference of the container.

The lid to the cylinder must be mounted by welding on the hinges

Landing zones. They are needed for skewers. These are vertical slits on one side of the formed bowl.

Opposite them, through holes are arranged

Hole for smoke exhaust. It is cut in the upper side from the position of the neck.

Inlet. It may vary depending on the method. With the hot method, the smoke generator enters the body of the device from below. The shape of the hole is oval, horizontally elongated.

With the cold method, for the pipe next to the smoke generator, the shape of the hole is a circle. Sizes – smaller

To conveniently use the dampers, corners should be welded onto the bodies of both cylinders. Handles can be mounted to the dampers

Creating a Smoke Generator

Its design is somewhat more difficult to work on. Algorithm of actions:

The balloon is cut to 50 cm in height. The bottom or neck is mounted back

A hole is prepared in the upper part for connection to the barbecue.

A grate for fuel (sawdust) is installed

The cover for access to the smoke generator is cut out

During the smoking process, there must be perfect sealing of the grill. When cooking a meat product over charcoal, air must penetrate into it. For this reason, instead of the standard side holes, a hatch should be cut out in the bottom. And part of the body in this situation is converted into a gate valve.

Chimney and supports

The methods for creating legs for M-K are as follows:

1. Brick layout.

2. Welding. Use a corner or profile pipe.

3. Using a used stand from a sewing model.

Cutting out a vertical container with 50 liters of planting zones. Their shape is a semicircle. They correspond to the diameter of the device.

To guarantee the necessary draft, it is necessary to use a pipe whose height reaches at least 150 cm. The calculation comes from the firebox of the smoke generator. Wetted fuel is placed in it

Laying several rims for a car. They lie on top of each other. Seized by welding.

You can invent your own innovative version of supports. A lot depends on your creativity here.

It is better to use steel pipes for the chimney. They must match in diameter.

The chimney does not need to be inserted into the hole where the cylinder valve was previously located.

It is better to mount the pipe at the top of the cylinder.

When the lid is open, the effectiveness of the smoke exhaust disappears. It is used only when smoking original dishes - delicacies.

At the culmination stage, you need to assemble the smokehouse from the resulting blanks:

The roasting pan is placed on supporting elements.
A smoke generator is mounted to it from below. It is based on its legs.
A chimney outlet is connected to the top side.

This is how M-K is created, aka grill and barbecue from gas cylinders

Unlike brick version, the device can be used immediately. And the traction test is carried out at the same moment.

Decorating questions

The created device can be endowed with additional functionality and its design can be decorated in an original way. For example, you can arrange:

Cutting table. Its convenience lies in placing products in the smokehouse. It also makes it easier to work with skewers and pack cooked dishes.
Canopy. This is protection from precipitation.
Woodpile. You can put the necessary firewood in it. And you won’t have to leave for them during the culinary process.
Forged components. They will give the structure a more valuable appearance.

If you add wheels to such a device, it will become mobile. It can be moved freely around the site.

Thus, using only two 50 liter cylinders, you can create a multifunctional useful hybrid unit. He will allow all year round delight yourself, your family and friends with delicious barbecues, kebabs and smoked meats.

Currently on the market large selection smokers for fish and meat. If you don't want to spend money on an unexpected purchase, try with make a home smoker from a gas cylinder

Making a smokehouse from a gas cylinder

In order to make home smokehouse necessary:

Gas cylinder, volume 50 liters.
A four-millimeter sheet of iron to organize the firebox.
Pipes from which we make the elbow for the chimney, as well as for connecting to the firebox.
Small diameter pipes for making a stand.
Hinges for the door.
Small diameter rods for grilles.

Before you start cutting out the smokehouse, you need to release the gas from the cylinder and also rinse it well with water to prevent an explosion from the gas remaining in the cylinder. You can get rid of the gas in the cylinder without any problems; to do this, just turn it upside down. Afterwards you need to make sure that all the gas has come out. Lubricate soap suds outlet valve, if the soap is still foaming, then not all the gas has escaped.

Step-by-step instructions for making a smokehouse from a gas cylinder

No drawings or sketches are required to make a smokehouse. The stages of making a smokehouse from a gas cylinder are as follows^

Step 1. You need to mark the smokehouse door. To do this, we place the cylinder on its side and mark the intended door on it; do not forget to retreat 10–15 centimeters from each edge of the cylinder. To begin with, you should not cut the door all the way out; you need to bend it a little and weld the hinges. Only after this the door is cut out completely.

Step 2.We insert the chimney into the elbow, which should be welded in place of the neck. To do this, the neck needs to be sawed off. A damper must be welded onto the chimney to regulate the smoke output.

Step 3. On the opposite side from chimney cut a hole that will connect the smokehouse to the firebox from a gas cylinder. When making a barbecue grill from a cylinder, we will use this hole to regulate the draft. It is advisable to weld a metal strip or rod along the edge of the hole so that the metal does not bend when heated.

Step 4. At the bottom of the smokehouse is installed steel sheet so that fat can be collected and removed. The smokehouse grate is made from metal rods.

Photo of a potbelly stove from a gas cylinder

Step 5. Depending on the design of the cylinder smokehouse, the stand can be left removable or welded. For a removable stand, holes are made in the smokehouse for bolts. As an option, 4 pipes about 6 cm in length are welded to the bottom of the smokehouse at the corners. During assembly, these pipes are inserted into larger diameter pipes on a stand. You can attach wheels to the ends of the legs of the stand, so the smokehouse will also be mobile. Below the smokehouse there is an opportunity to arrange a shelf for firewood or dishes.

There is no need to make a firebox for the grill and barbecue, because the fire is simply lit at the bottom. In a smokehouse made from a gas cylinder, it is necessary to isolate the fire from the products that you are going to smoke. Products are smoked through the intake of smoke, which is obtained from the smoldering of sawdust.

It is convenient to make a firebox from a small gas cylinder. To do this, 2 holes with doors are cut in the cylinder. Sawdust will be placed in its upper part, and a blower will be installed in the lower part. To prevent fire from entering the smokehouse from a gas cylinder, it is necessary to connect the firebox to the smokehouse indirectly, I make a small transition from the pipe.

Hot and cold smoking occurs at different temperatures, so to install cold smoking it is necessary to lengthen the pipe connecting to the smokehouse. Walking through this pipe hot air, will cool to the temperature required for cold smoking, around 18–25 degrees. For making universal smokehouse You can install a pipe of the length that you will use at the moment.

DIY smokehouse from a gas cylinder It is quite simple to make if you put in a little effort and spend a few hours of time. Experiment, then you can do it quality equipment for smoking products at home.

Assembling a smokehouse is accessible to everyone. It can be built from those materials that were waiting for a better time and that are not needed on the farm. An option could be a smokehouse made from a gas cylinder with your own hands. There are several ways to implement it. One of the most best options is a smokehouse with several compartments that have their own purpose.

What is smoking like?

Most often, smokehouses are built for a specific type of smoking. It can take place at elevated temperatures or with cooled smoke. That’s why it got its name: cold and hot smoking. In cold smoking, the smoke travels a certain distance through the pipe to cool before entering the main smoking chamber. It should be within 25 degrees Celsius in temperature. For hot smoking, everything is a little simpler. In this case, you can use almost any container, pour wood chips into the bottom and light a fire under it. It is enough to close such a smokehouse well so that the smoke remains inside. The process takes several hours, as opposed to several days for cold smoking. But if you decide to assemble a smokehouse from a cylinder, then it will be a universal solution and can even please you with barbecue.

Required tools and consumables

Some work on the manufacture of such a smokehouse will require working with a welding machine, so you can make sure in advance that a friend or a craftsman helps in the construction of the smokehouse if such a unit is not available household. In addition, you will need:

Bulgarian;
chalk for marking;
roulette;
three pairs of loops;
pipe ¾";
sheet material 4 mm thick;
reinforcement rods with a diameter of 5 mm;
drill;
hacksaw for metal;
three gas cylinders.

Due to the fact that each smokehouse project is individual, you may need additional components that can be purchased along the way.

Preparing the balloon

The balloon itself is ideal option for making a smokehouse. It is made of durable and high quality metal with sufficient wall thickness that will warm up well over the entire surface. You also don’t have to carry out complex procedures to create the shape of the smokehouse. Thanks to the cylindrical internal space, the air in the smokehouse will circulate in the best possible way. First of all, the cylinder must be thoroughly inspected from all sides. It is important to assess where the rust is and how deep it is. After an external assessment, the cylinder should be rid of any remaining propane that was stored in it. It is advisable to carry out all actions in cool, dry weather. It is advisable to choose open place, next to which there will be no source of sparks or fire.

The valve is unscrewed to the maximum possible size. It is better to turn the hole where the gas comes from towards the wind. Propane is heavier than air, so it can sink to the bottom; to get it from the bottom of the cylinder, you need to turn the cylinder over with the valve open and wait until the substance comes out. You can leave the bottle in open position for a day. To make sure the bottle is completely empty, you can make some soapy water and use a washcloth to apply it to the hole. If there is bubbling, then the residue is still coming out. Now you can begin the basic steps of making a smokehouse from a gas cylinder.

By using hand hacksaw it is necessary to cut the valve with the mounting hole for it. It is better not to use a grinder for now in order to comply with all safety measures. When working with a hacksaw for metal, it is necessary to lubricate the cutting area with water from time to time. On the one hand, this will cool the canvas, and on the other, it will minimize the likelihood of sparks. Once access to the inside of the cylinder is gained, it must be filled with water to get rid of the smell. Adding ammonia to the liquid will help with this. The settling will take several hours. After this, you can rinse the bottle several times. running water.

Making the main compartment

There is no point in providing diagrams and drawings, since everyone will proceed from what is available. Gas cylinders They also come in different sizes. This design will use cylinders of 50 and 20 or 30 liters. The door can be made in two ways. One of them involves cutting the smokehouse cylinder into two parts. One of them will serve as a lid. But with this method it is more difficult to maintain the temperature at the required level, so it is better to cut it directly into the wall. Using chalk, lines are drawn along which the cut will be made with a grinder. The cutting is done in several stages to ensure that it is as smooth as possible. Special attention It is worth paying attention to the places where the cylinder bends. You should be careful so that the canvas does not bite.

There is no need to cut the rectangle to the end. If it is dismantled, then it will be more difficult to try it in place. Therefore, the first thing to do is apply the loops. Markings are made for them both on the cylinder and on the door. Small potholders are used to secure the hinges on the future smokehouse. After this, the final alignment and welding of all seams is carried out. Once the task is completed, you can easily trace the smokehouse door line to the end using an angle grinder. A handle is attached to the roof of the smokehouse, by which it can be lifted. You will also need to make additional supports for the smokehouse door so that it does not fall inside. To do this, two strips of metal 2 cm wide are welded along the edges of the hole in the smokehouse. They must be bent to the shape of the arc of the cylinder.

Pay attention! Some people prefer not to weld the hinges to the smokehouse, but to fix them with bolts. In some cases, this solution is actually quite practical, since the hinges are easy to replace. It is important to remember that the bolts should not have a specific coating, because after heating the smokehouse will have harmful emissions.

To strengthen the cylinder structure, a ¾-inch pipe is welded in the middle along its entire length. It will prevent the walls of the smokehouse from deforming at high temperatures. It can also be used with hooks from stainless steel hang meat that needs to be cooked by hot smoking. Additionally, you can build a grate in the middle of the smokehouse. You can make it yourself from reinforcement bars or modify those that can be found in old refrigerators.

Making a firebox

For the firebox, you can use half a 50-liter cylinder or a 20-liter cylinder. It must be taken out separately in order to achieve the smoking effect, otherwise you will end up with an ordinary grill. A hole is cut at half the height in the bottom of a 50-liter cylinder. The same hole is made in the bottom of the smaller cylinder. A door is made based on the model of a smokehouse cylinder through which firewood will be loaded. The holes are aligned with each other and tack is made using welding machine. After it becomes obvious correct position two modules, the seam is overlapped. On the opposite side, holes are made in the firebox cylinder that will serve as a blower. They are made adjustable in order to control the intensity of combustion, and, accordingly, smoking. Additionally, you can provide mounts for a grate where you can grill.

Advice! If there is no second cylinder available, then the firebox can be built from sheet material. It can be square or rectangular.

Installation of the cold smoking compartment

The main chamber of the smokehouse is designed for hot smoking, because the temperature in it reaches 80 degrees or more. In order to carry out the cold smoking process in such a smokehouse, you will need another chamber. To construct it you will need another cylinder. Its preparation is carried out in the same way as the cylinder that is used for the main chamber of the smokehouse. The door is made the same size so that you can freely place meat inside for smoking. Several rods are fixed across the cylinder, on which the meat will be hung for smoking.

The hole left in the cold smoking chamber after the valve has been cut off will be used as a chimney. You can weld a small pipe to it. It is necessary to make a damper in it so that the smoke is trapped inside and not blown out. A hole is cut from the bottom half the thickness of the cylinder, and the same hole is cut in the upper part of the end of the chamber for hot smoking. They are combined in such a way that the cold smoking cylinder is in vertical position. How this is done is shown in the photo below. Good decision will provide a chamber for hot and cold smoking with thermometers, which are sold separately for grills.

To make the structure of the smokehouse stable, you need to take care of the stand. It is worth remembering that due to two additional modules, the legs will have to be spread a little so that the smokehouse is stable. You can make legs for a smokehouse from reinforcement rods or square pipe. If they are supposed to be removable, then they are fixed with bolts and nuts, and not by welding. Their length must be calculated so that the height of the hot smoking chamber is 1 meter. Between the legs of the smokehouse you can make an additional partition on which to mount a shelf for firewood or other accessories. If the smokehouse will need to be moved frequently, then it makes sense to install two wheels from a children's bicycle.

Advice! You can make a smokehouse with your own hands from an old gas stove. In this case, the cylinder will serve as a smoke generator. You will need to make a hose connection through which smoke will flow for smoking. Everything is ready for installing smoking grates, because there are special grooves. In addition, through the window it will be possible to control the smoking process. An example of such a smokehouse can be seen in the video below.

Preparation of woodchips

Along with the construction of a smokehouse, preparing wood chips for smoking is important stage the entire project. If raw materials are prepared from unsuitable wood, the result will not be the best. This is why they avoid using coniferous trees. The reason is the abundance of resins contained in wood. When smoking, the resins will evaporate and settle on the smoke ducts and on the firebox itself. In addition, they impart a bitter taste when smoked, which can ruin the product and ruin all your efforts. Great solution For smoking there will be dense wood. These include oak, hornbeam, beech, and alder. When harvesting, it is worth remembering that the wood chips should not be too small. It cannot withstand high temperatures and may catch fire. The larger one, with a size of 3 cm or more, smolders perfectly and produces a sufficient amount of smoke for smoking.

They performed well during smoking and fruit trees, for example, cherry and apple. It is not necessary to cut off living branches from them to achieve the desired result. It is enough to save the remains after seasonal pruning. To use wood for smoking, you need to remove the bark from it and only then chop it into chips. The bark contains large number resins that will have an unpleasant effect on final product. The use of juniper and currant branches in small quantities is encouraged.

Conclusion

Building your own smokehouse is an interesting and sometimes complicated process. But it allows you to acquire new skills and delight your family with delicacies. You can always make a small camping option from a small cylinder and take it with you when going out into the countryside by car. There you can smoke freshly caught fish.