Manufacturing of mattresses. The best roll mattresses. Independent spring block

The purpose of this article is to give an objective description of the main mattress manufacturers whose products are on the market. We do not represent the interests of any brand; our task is to guide customers in their choice suitable model mattress.

The best mattress manufacturer

As a result of testing various models and analysis of more than three hundred reviews, the first place in the ranking is assigned to mattresses from the German factory “Honnemed”. It was her products that collected greatest number positive feedback, and also high marks experts. Honnemed - " Best Producer mattresses."

Advantages of TM “Honnemed” mattresses:

• the use in the production of spring models of a patented spring block, divided into 9 zones of different rigidity;
• special knitted fabric, which is used when sewing covers, allows air to pass through well and does not allow dust to accumulate;
• during sleep, the mattress gently follows the contours of the body;
• the practical, removable “Lein” cover allows you to keep the mattress clean;
• about 4% of clients noted a decrease in back pain.

Honnemed mattresses also have disadvantages:

• Most often, buyers complain about the high cost of models;
• If you need a mattress of a non-standard shape and size, you will have to wait.

Popular sizes of this brand:

Most Popular Brand

Advantages of mattresses TM "Ascona":

• a huge selection of models, while the lines are constantly updated;
• Ascona mattresses keep their shape well;
• long warranty period - up to 10 years.

Among the disadvantages are the following:

• non-removable covers;
• long production time;
• specific smell of new mattresses.

Exclusive mattresses

The nomination “Exclusive Mattresses” is assigned to mattresses from the “Mr. Mattress". Its director was trained in Great Britain by the famous master Etienne Viladeau, whose workshop has been trusted by European buyers for 120 years.

TM “Mr. Mattress” successfully embodied more than a century of experience of the English workshop in the production of its mattresses. Each of them is the result of the painstaking work of real masters.

Advantages:

• unique spring block, which is assembled by hand by two craftsmen;
• exclusive cotton-wool flooring to protect the layers, which is custom-made for the company;
• a cover made of Turkish velor with smoothed pile (the third thread in the fabric is not as large as in simple velor);
• It is possible to produce personalized mattresses with unique embroidery.

Flaws:

• the factory pays little attention to advertising, and therefore its products are not very well known;
• handmade takes time.

Eco-friendly mattresses

Advantages:

• lack of synthetic materials;
• removable covers made of alpaca - fine wool that retains heat well and wicks away moisture;
• different degrees of rigidity for the same models;
• reinforced mattress perimeter.

Flaws:

• lack of handles for turning;

Nomination "Best non-standard mattresses" goes to TM "Lonax". It is at this factory that they will quickly make you a mattress exactly to your size. The pride of the brand is round and oval mattresses with independent springs.

Advantages:

• individual approach to the manufacture of each mattress;
• a large number of non-standard models are in stock right now;
• usage advanced technologies in the production of mattresses it can significantly reduce the cost;
• fast production and delivery.

Flaws:

• some models use artificial materials to reduce cost;
• There is a small percentage of defects.

The best roll mattresses

Advantages:

• a huge range of products, among which it is easy to choose a mattress of the right size and hardness;
• roll mattresses are easy to transport;
• reinforced ventilated perimeter of the mattress.

Flaws:

• quite high cost;
• smell of glue in new mattresses.

The best ratio "Price - Quality"

Advantages:

• Natural rubber latex and coconut coir are most often used to fill Tatami mattresses;
• the covers are made of pleasant velor fabric with a massage effect;
• the wide range of the factory allows you to successfully combine products;
• long warranty period (about 7 years).

Flaws:

• sometimes you have to wait a long time for the right model;
• the use of unnatural fillers in some models.

Advanced technologies in the production of mattresses

In addition, almost any of the presented factories can make a custom-made mattress for you. You can choose the manufacturer and content and order production according to custom sizes. You can also choose a different shape, for example, order a round mattress.

We wish you happy shopping!

If among the assortment of our factory you could not find a mattress that suits you in size, shape or filling materials, LONAX is ready to make it for you on an individual order. From us you can order an exclusive model of a mattress with any characteristics, be it non-standard dimensions of the product, its shape, filling materials and type of cover. The conditions for manufacturing a mattress to order in Moscow can be found by clicking on one of the links below:

Mattresses of non-standard sizes

Our factory will be happy to manufacture any mattress model to order according to the individual dimensions specified by you. You will only need to provide the required dimensions of the product (width x length), rounded to the nearest whole number (for example, 204.5 is rounded to either 204 or 205). In this case, the cost of a non-standard size mattress will be equal to the cost of the product of the next larger standard size.

For example, the necessary sleeping place has a size of 165x200. The closest to the given one will be the larger one standard size- 170x200. Accordingly, the cost of a 165x200 mattress will be equal to the cost of a 170x200 mattress.

If the length of the product increases beyond 200 cm, its price will be determined as follows:

From 201 to 210 cm +5% of the cost;

From 211 to 220 cm +10% of the cost;

Over 220 cm - determined individually.

Non-standard shaped mattress

The LONAKS factory, in addition to producing traditionally shaped mattresses, also produces mattresses for round beds. At the same time, we are also ready to fulfill orders for the production of mattresses of non-standard shapes.

The price and timing of the order are determined individually in each specific case and depend on the complexity geometric shape and product volume. IMPORTANT: the order is sent to production only after prepayment has been made.

Filling materials - choose yourself!

In stock trademark LONAX over 70 different models. However, we will gladly accept your order for the manufacture of a mattress of an exclusive design, invented by you, based on the filling materials that you choose. Using the “Mattress Designer” service is very simple: you have at your disposal the entire variety of fillers and types of spring blocks used in our factory’s assortment, just include the necessary layers in your order, indicating required thickness each of them!

The price and timing of the order are also determined individually and depend on the type, number of layers and thickness of fillers.

Additional mattress cover option

By default, all mattresses are made with a non-removable cover made of cotton jacquard, except for children's mattresses and mattress covers, the covers of which are always removable. At your request, we can make changes to the type of fabric or additional structural elements cover.

Replacing standard cover fabric

Production times for non-standard mattresses

The standard production time for a custom size product at the Lonax factory is from 2 to 5 working days from the date of prepayment.

Selection

Most of the mattresses presented in the catalog are Russian production. In terms of quality, they are in no way inferior to Western ones, since they are produced using the same technology. Russian mattresses have one important advantage– lower price.

No matter Ascona Mediflex Magniflex Serta Ormatek Rayton Lonax Beautyson Sleepeezee Dreamline Promtex-Orient EveRest Hilding Anders

Depends on the size of the bed or orthopedic base. We do not recommend relying on the size of an old mattress - it can become deformed over time. Do not buy a mattress “with a reserve” or vice versa, less bed– manufacturers offer enough large selection form factors to satisfy any user needs. If you still could not find the size you need, we are ready to make a mattress on an individual basis.

No matter 60 x 120 60 x 160 60 x 186 60 x 190 60 x 195 60 x 200 65 x 125 70 x 160 70 x 186 70 x 190 70 x 195 70 x 200 80 x 160 80 x 186 80 x 190 80 x 195 80 x 200 80 x 210 80 x 220 90 x 160 90 x 186 90 x 190 90 x 195 90 x 200 90 x 210 90 x 220 120 x 160 120 x 186 120 x 190 120 x 195 120 x 2 00 120 x 210 120 x 220 140 x 186 140 x 190 140 x 195 140 x 200 140 x 210 140 x 220 160 x 186 160 x 190 160 x 195 160 x 200 160 x 210 160 x 220 180 x 186 1 80 x 190 180 x 195 180 x 200 180 x 210 180 x 220 Ø 200 200 x 186 200 x 190 200 x 195 200 x 200 200 x 210 200 x 220 Ø 210 Ø 220 Ø 230

High mattresses are recommended for heavy people - they can withstand higher loads and provide better support to the spine. Height is defined as the distance from the base of the bed to the top edge of the mattress. It may differ from that specified by the manufacturer within 15 mm - this is not a manufacturing defect, this is a consequence of the difference in the depth of the stitches of the cover.

No matter up to 10 cm 10 cm 11 cm 12 cm 13 cm 14 cm 15 cm 16 cm 17 cm 18 cm 19 cm 20 cm 21 cm 22 cm 23 cm 24 cm 25 cm 26 cm 27 cm 28 cm 29 cm 30 cm from 31 cm

The more springs, the higher the orthopedic properties of the mattress. As the number of springs increases, the durability of the product and its cost increase. In the standard classification of mattresses, this parameter is indicated per 1 m², but some manufacturers deliberately use a trick, replacing square meters sleeping places. One sleeping place is the same as 2 m² - take this into account when choosing a spring unit.

It doesn’t matter springless dependent (Bonnel) independent spring block

We are talking about the top side of the mattress. The dependence is simple - the more you weigh, the harder the mattress should be. If you are not sure about your choice - optimal choice will be purchasing a double-sided mattress with to varying degrees rigidity.

Doesn't matter low below average average above average high

This parameter indicates the weight of the sleeper that the mattress can support without the risk of deformation during long-term use. We are talking about just one person. When choosing a double mattress, do not add the weight of two people together. If you buy a double-sided product, be guided by the weight of a heavier person.

No matter up to 80 kg up to 90 kg up to 100 kg up to 110 kg up to 120 kg up to 130 kg up to 140 kg more than 140 kg

Varies from two or three to several tens of thousands of rubles. Depends on many factors: filler, spring block, manufacturer. The cost of a mattress is significantly influenced by additional effects: orthopedic, micromassage, aerator, memory effect.

No matter 5000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000 21000 22000 23000 24000 25000 26000 27000 28000 29000 30000 31000 32000 33000 34000 35000 36000 37000 38000 39000 40000 41000 42000 43000 44000 0 46000 47000 48000 49000 50000 51000 52000 53000 54000 55000 56000 57000 58000 59000 60000 61000 62000 63000 64000 65000 66000 67000 68000 69000 70000 71000 000 73000 74000 75000 76000 77000 78000 79000 80000 81000 82000 83000 84000 85000 86000 87000 88000 89000 90000 91000 92000 93000 94000 95000 96000 97000 98000 99000 from 100000

The Perrino trademark is of Russian origin and was registered in 2005. At first, this company was a small workshop for the production of mattresses and sleep accessories. But over the past 10 years, thanks to the use of its own patented technological solutions, proper management of the production process and thoughtful marketing activities, the company has increased its turnover by more than 20 times. Today it is one of the leaders among manufacturers of sleeping accessories on the Russian market.

Production capacity and achievements of the company

Basic production center The enterprise is located in the city of Korolev. To increase product sales volumes, the company recently opened its own sales department in Mytishchi, Moscow region. The production of mattresses is carried out in a modern technological equipment from components that come directly from European manufacturers. Some materials were developed specifically for Perrino, so the company's products are unique on the domestic market.

Since 2006, the company has officially been a supplier of mattresses and other sleeping equipment to luxury hotels and hotels of famous world chains. Since 2015, Perrino has been constantly participating in domestic and international specialized exhibitions. The company's products have been repeatedly awarded with certificates and prizes for high quality and unique performance characteristics.

Features of Perrineau products

The Perrino brand assortment includes products in the following categories:

1. Spring mattresses with independent (separate) spring blocks. The presence of many springs per bed (from 512 to 2000 depending on the product model) makes it possible to evenly and accurately distribute the load from the body of a lying person over the surface. At the same time, the spine is supported in correct position, and the muscles are in a calm and relaxed state.

2. Mattresses with natural latex. The material is used in the manufacture of products as a filler. It is a frozen foamed sap extracted from a rubber tree. Retains elasticity and firmness for 10-15 years, and is characterized by high vapor permeability.

3. Memory mattresses. This material has “memory”, that is, it is able to independently adapt to the contours of the body of the person who is resting on it. It remembers the given shape and does not respond, has high strength and does not cause an allergic reaction.

4. Polyurethane foam. Inexpensive filling for mattresses, which is a foamed plastic mass. It differs from ordinary foam rubber in the type of raw materials used. Completely non-toxic, does not get wet and can withstand significant loads for a long time.

Different series of mattresses are made from the listed materials. A representative of the manufacturer or distributor will help you choose the model that is suitable for you. In this case, all your wishes, anatomical parameters and financial capabilities will be taken into account.

Probably many would be interested to know what it consists of process manufacturing modern mattresses. And here I would like to immediately make a reservation that they are subject to mandatory certification, because during operation they affect human health, and therefore must be of appropriate quality.

A hundred years ago, mattresses were made by hand, they were literally made on the knees. Although in fairness it must be said that there are still companies that use manual labor. And, as a rule, such mattresses are classified either as luxury or budget option. But for mass use, they still use conveyors that produce mattresses quickly and efficiently.

Handmade has always been highly valued

Production development

Speaking from the perspective of our country, our assembly line production of mattresses is increasing due to rapidly growing demand. And if in Soviet times a “mattress” was a striped cotton product, then with the advent of foreign products on the domestic market, the Russian consumer began to place more stringent demands on our mattresses.

It is also worth saying that it was in Soviet times that a stereotype was formed that only a hard mattress can be good. However, modern orthopedic mattresses do an excellent job of their function, regardless of their hardness.

How are orthopedic mattresses produced and made?

Very important point during production orthopedic mattress is the quality of the materials used, which mandatory must be certified.

So, at the very beginning, before making a mattress, manufacturers prepare necessary materials and objects. The leading role in this case is given to the spring base, since it is on it that the mattress itself will be attached. After that, technologists determine the degree of orthopedicity and quality of materials. Fillings for mattresses are prepared no less carefully. It can be either artificial or felt, horsehair, memorial, struttofiber or. Using special samples, technologists cut sheets of the desired shape.

Each company has its own secrets in the production of mattresses

How are spring blocks made?

The creation of spring blocks is one of the main points in production, since it is the basis of a classic mattress. Of course, today a lot of springless ones are offered, but the classic still remains the leader, and such a mattress will serve its owner for a long time. correct use for many years.

Today there are two groups of spring blocks - dependent and independent. The most popular are the latter, but in old furniture It is the dependent spring block that we encounter, with which we will begin our conversation.

Dependent spring block

The dependent spring block is a double-cone spring, which in its shape resembles hourglass, fastened together with a metal frame. This system has long been considered obsolete, although many mattress manufacturers continue to actively use it, due to the fact that this design is simple and economical.

However, we must admit that the orthopedic properties here are rather weak, since one spring pulls another and the mattress begins to sag under the weight of a person. It can only demonstrate its orthopedic properties if a child or a very thin person sleeps on it.

The dependent spring unit is already outdated, so it fades into the background

Independent spring block

Independent spring blocks are more in demand today. Although their production requires more money and effort, orthopedic effect it's much higher here.

Here the springs have a cylindrical shape, and each of them has its own cover and is sealed on all sides. Thus, it is possible to avoid rupture at the junctions of tissues.

Also, this type of spring blocks has other advantages, for example, the mattress is based on independent springs and does not create a “wave” effect. The service life of such a mattress is 2.5 - 3 times longer than that of those made from dependent blocks.

A mattress made on the basis of independent blocks of springs is able to follow the shape of the human body and support the spine horizontally, in fact, this is what makes it orthopedic.

An independent spring block supports your spine well; in fact, this is orthopedic

What is multipocket?

Multipocket is an independent spring unit, which consists of springs with a smaller diameter. In general, the principle of operation remains the same, each spring has its own pocket - a cover, where it is sealed. On average, the diameter of the spring is about four centimeters, due to which the mattress can best follow the shape of the body. But making multipockets is much more complicated, and therefore their price is higher. As a rule, they are installed in luxury mattresses.

Multipocket simply follows the contours of your body incredibly, but the price is also amazing

The more springs installed in the mattress, the more comfortable and dense it will be. Spring mattresses are best option for adults and children.