Are you tired of tossing and turning in your sleep, waking up all night, and can’t find a comfortable sleeping position? Isn’t it time to ask yourself the question: “Which mattress company is better to choose?” After all, a properly selected mattress is not a luxury, but the key to your healthy sleep.

Which company to buy a mattress: choose by rating

The best mattress companies: secrets of popularity

For example, in the production of popular products from the Askona factory, natural and artificial materials are used: coconut board, latex and special foam Askona with a massage effect (Ascona Fitness Formula and Askona Fitness Idea Mattress), as well as unique spring blocks of our own design, “Hourglass”.

It is impossible to accurately answer which mattress brand is better to choose, because everyone chooses a product according to their own criteria. We can only say for sure that the manufacturers listed above are the best, according to the ratings and opinions of Internet users, because the products of these companies suit almost everyone in terms of price and quality.

Which company should I buy a mattress from – domestic or foreign?

In second place is Ormatek. This manufacturer has the largest production of spring blocks. He uses his springs in his products large number mattress manufacturers.

Smaller factories are Toris and Consul. The first has a highly developed production of furniture and beds made of beech. This is a convenient opportunity to buy immediately and good mattress, and an excellent bed to go with it.

In Russia, according to the rating of mattress manufacturers, foreign brands Serta, Simmons and Sealy are no less popular. French Simmons mattresses are sold in Russia under the Sleepeezee brand. And Serta brand products, which are extremely popular due to their high comfort, high-quality and durable fillers, have long been manufactured at the Russian Ascona factory. Buy a mattress

See also:

DreamLine - mattresses for every taste
Any mattress should not only support the body in the correct position, but also be comfortable. If everything is clear with the quality of support - the body must be in the correct anatomical position (spine straight, without curvature), then with comfort everything is much more complicated. We are all individuals, with different preferences...

Mattress production: step by step process + necessary equipment for the production of mattresses + detailed nuances of doing business.

It is very important for every person to get enough sleep. To maintain health and recovery nervous system you need to sleep 7-8 hours a day. At the same time, nothing should disturb sleep. And the quality of rest, in turn, largely depends on the quality of the bed.

The only right place to sleep is a bed with an orthopedic mattress. Sofas are absolutely not suitable for sleeping at night. And not only the sleep itself, but also the health of the spine and back as a whole depends on the quality of the mattress.

Today, the mattress market is actively expanding. People buy them for both adults and children. Therefore, the profitability of such a business is completely justified. And if an entrepreneur plans to develop the production of mattresses, it is necessary to study the production technology and equipment that will be required for this.

How to open your own “mattress” business?

At first glance, it seems that it is enough to buy the necessary equipment, and the production of mattresses will be ready to start. In fact, certain technological knowledge and a package of business registration documents are required.

So, a businessman needs to officially. In this case, experts advise registering an LLC, which will provide much more opportunities for production. After all, large investors work only with legal entities, which is what LLC is.

The following package of documents is required for registration:

1. Charter of the meeting of founders.
2. The decision of the meeting to open an LLC.
3. Application for registration.
4. A receipt indicating payment of the state duty.
5. Copy and original passport of the LLC director, accountant.

You will find detailed information on the Federal Tax Service website: https://www.nalog.ru/rn77/yul/interest/reg_yl/register/

To start production, you also need permission from the sanitary and epidemiological inspection.

You will also have to decide where to purchase or rent a suitable building. The production of these products requires a premises of at least 125 sq.m. The cost of such a territory is about 50 thousand rubles. per month.

Please note: this area does not include warehouses and office areas.

3 main stages for mattress production

In the last century, mattresses were made by hand. Basically, these were thin layers of cotton or foam rubber, covered with simple fabric. Today there is a certain technological process for the production of mattresses.

Make a modern mattress without using special equipment impossible. Yes, today there are still manufacturers who make products by hand. But, as a rule, these are large, branded companies. These belong to the “Premium” class and are made to order.

The entire technology for producing feather beds is divided into three stages.

No. 1. Production of mattress bases.

In most mattresses the main thing is spring block. It is made of steel in combination with a carbon compound. The latter gives the structure strength and durability.

Low-price mattresses are made based on a combination of simple springs with each other. In orthopedic structures, they are assembled into separate blocks and located around the entire perimeter in a specific sequence. This allows you to avoid the appearance of dents and pressing through of springs over time.

If each of the springs is independent, separate, the load on the feather bed is given only when the body is positioned vertically. Thanks to its spring independence, the mattress precisely takes the shape of the human body, which protects the back from curvature.

After producing the base and frame, the filler is selected. It is based on the springs and filler that the cost is calculated finished product.

Among the most common fillers are the following materials:

• latex polyurethane foam;
• latex;
• mammal hair;
• coconut coir;
• memorix;
• felt;
• struttofiber.

No. 2. Making the mattress itself.

The production of the mattress is carried out according to a special model, which is prepared in advance.

So, parts of the feather bed of the desired shape, length and width are cut from the blanks using technical scissors. The fabric for the product is selected to be as durable as possible and can withstand varying degrees of load.

Depending on the price, the following fabrics are chosen:

1. Low price: polyester, polypropylene.
2. Average price: raw cotton.
3. High price: bamboo fibers, addition of seaweed.

No. 3. The final stage.

After the finished product is produced, it is coated by special means. As a rule, these are moisture-repellent, fire-resistant coatings. Fireproof is an innovation, and on at the moment Finding such flooring for sleeping on the Russian market is not easy.

Making orthopedic mattresses - how does it happen?

The most common and popular type of mattresses now are orthopedic. Such feather beds most often use fillers that have hypoallergenic properties. Orthopedic properties are determined precisely by the base of the product.

Let's consider this parameter in more detail.

1) Dependent spring block.

The dependent spring block is a structure of double-cone springs fastened together metal frame. These springs are shaped like an hourglass.

This basis is actively used, although it is considered an outdated option. This is because the production of a dependent block is not complicated or expensive.

It is difficult to achieve good orthopedics, because when one spring is compressed, the entire block sag. These mattresses are designed for light weight people.

This type of block is not suitable for children who like to jump on the bed - the mattress will quickly sag.

2) Independent spring block.

This design is more expensive and problematic to manufacture, but is more in demand than a monoblock.

The springs are cylindrical in shape and separated from each other by an individual cover. One block includes several springs. The finished blocks are not connected to each other.

This system allows you to obtain an orthopedic mattress with uniform load distribution. The product fully accepts all the curves of the body and is distinguished by its longevity.

Also, by separating the blocks, squeaking can be avoided when putting stress on the mattress.

3) Multipocket.

Among modern options Multi-pocket frames are also used in the production of products. It consists of independent blocks of small springs - the diameter of one does not exceed 3-4 cm.

Thus, the design clearly takes the shape of the body, both horizontally and vertical position. Otherwise, the “mulpocket” principle is similar to how blocks of independent springs are arranged.

What equipment is required for the production of mattresses and how much does it cost?

Before, you need to purchase or rent equipment for the production of mattresses.

Conventional production requires the presence of:

Review of Russian mattress manufacturers. How modern mattresses are made Individual tailoring of mattresses for beds, sofas, armchairs Only adequate sleep will bring maximum benefit to the body, so you should not save to the detriment of your own health. Take care of yourself and your loved ones and order a high-quality mattress from our company - the best in the field of sewing mattresses for sofas, beds, and armchairs. Individual tailoring of mattresses for beds It happens that the purchased bed model does not at all correspond to existing dimensional standards: for example, if you are using an old antique bedroom or you need to make a soft semicircular corner for a baby. Any such problem will be solved by the first-class specialists of our team. We offer various options products: children's mattresses, mattresses for newborns, folding and folding mattresses, absolutely mattresses free form. They all consist of natural materials suitable stiffness with or without a spring block. The choice depends only on the client's wishes. A quality mattress will bring: improved health for the whole body; strengthening immunity; improvement of posture and active fight against curvatures and ailments of the spine; renewal of the body; restoration of strength. Mattresses for sofas and armchairs The products are characterized by small thickness and maximum strength, minimal degree of soiling and increased ability to be cleaned household appliances or means. Characteristics, including the height and type of mattress springs, may vary depending on the wishes of the customer. We always carry out assigned tasks with attention, tact and professionalism. Sun loungers and folding beds with mattresses (including French ones) Whether it's a beach lounger or a cozy cot, it's important to have the right mattress to help you relax and unwind. Therefore, ordering individual tailoring of a product is justified and necessary. The increased quality and comfort of our products is the highest pleasure for a tired body. Natural or artificial materials, selection of characteristics and, if necessary, delivery finished products– these are the undoubted advantages of our company. Mattresses with transformation mechanisms, say, for American and French folding beds, may well have different thicknesses, fillings and degrees of hardness. Fast, pleasant and intelligently completed work is a truth confirmed by our clients more than once. About the company "NIKO-3" For more than twenty years now, we have been providing a range of services for the arrangement and maintenance of home space. The team consists of exclusively experienced professionals who carry out work strictly on time and of consistently the highest quality. Among the entire range of services, there is also one that is most important for normal human life - sewing mattresses to order. Individual tailoring of mattresses for beds, sofas, armchairs is an excellent opportunity to purchase original model, meeting your requirements, preferences and health status. Only high-quality and ultra-durable materials, the most reliable seams and optimal fillings are the “three pillars” for any of our mattresses. The Perrino trademark is of Russian origin and was registered in 2005. At first, this company was a small workshop for the production of mattresses and sleep accessories. But over the past 10 years, thanks to the use of its own patented technological solutions, proper management of the production process and thoughtful marketing activities, the company has increased its turnover by more than 20 times. Today it is one of the leaders among manufacturers of sleeping accessories on the Russian market. Production capacity and achievements of the company Basic production center The enterprise is located in the city of Korolev. To increase product sales volumes, the company recently opened its own sales department in Mytishchi, Moscow region. The production of mattresses is carried out in a modern technological equipment from components that come directly from European manufacturers. Some materials were developed specifically for Perrino, so the company's products are unique on the domestic market. Since 2006, the company has officially been a supplier of mattresses and other sleeping equipment to luxury hotels and hotels of famous world chains. Since 2015, Perrino has been constantly participating in domestic and international specialized exhibitions. The company's products have been repeatedly awarded with certificates and prizes for high quality and unique performance characteristics. Features of Perrineau products The Perrino brand assortment includes products in the following categories: 1. Spring mattresses with independent (separate) spring blocks. The presence of many springs per sleeping place(from 512 to 2000 depending on the product model) makes it possible to evenly and accurately distribute the applied load from the body of a lying person over the surface. At the same time, the spine is supported in correct position, and the muscles are in a calm and relaxed state. 2. Mattresses with natural latex. The material is used in the manufacture of products as a filler. It is a frozen foamed sap extracted from a rubber tree. Retains elasticity and firmness for 10-15 years, and is characterized by high vapor permeability. 3. Memory mattresses. This material has “memory”, that is, it is able to independently adapt to the contours of the body of the person who is resting on it. It remembers the given shape and does not respond, has high strength and does not cause an allergic reaction. 4. Polyurethane foam. Inexpensive filling for mattresses, which is a foamed plastic mass. It differs from ordinary foam rubber in the type of raw materials used. Completely non-toxic, does not get wet and can withstand significant loads for a long time. Different series of mattresses are made from the listed materials. A representative of the manufacturer or distributor will help you choose the model that is suitable for you. In this case, all your wishes, anatomical parameters and financial capabilities will be taken into account. For country house We made a custom-made coconut orthopedic mattress in the shape of a trapezoid. The mattress itself is made of six layers of coconut coir and consists of three parts. To combine the parts and soften the hard surface of the mattress, we made a latex mattress cover in the shape of a trapezoid. To attach it to the mattress, the mattress pad has fabric strands on the edges. The coconut filler for the base was not chosen by chance. The mattress was ordered for the whole family to spend time on it in front of the TV screen, watching movies together, which in turn involves a large load on the product, and especially on the edges of the mattress. Coconut is the most durable and durable material, and also very rigid, which will not allow those who lie or sit on it to sink too much. Mattress in the shape of a quarter of a circle with a mattress pad The mattress is the fourth part of a circle with a curve at the head. For ease of transportation and due to the peculiarity of its shape, the mattress is made of four parts. The overall surface of the sleeping area is provided by a thick mattress pad. Intermediate rectangle with large mattress pad To connect two beds into one sleeping place, we made an intermediate bolster and a common large mattress pad made of coconut and latex. The mattress topper is laid coconut side down to smooth the surface, and the top layer of latex provides softness and very good level comfort. The beds have the cheapest mattresses on the Bonnel block. Thus, two old beds were found in country house new life, and the sleeping place turned out to be very comfortable on a small budget. Folding mattress for wardrobe bed with ties For the wardrobe-bed, a transformer mattress was ordered to replace the old one that had deteriorated. The product consists of two parts connected to each other by a common upper layer of fabric. To secure the mattress to the mechanism, ties are sewn around the perimeter. Composite mattress with Velcro mattress pad We made a cool coconut mattress with a latex mattress cover into an expensive Italian sofa with a folding mechanism. In order for the sofa to be foldable, the mattress was sewn from several parts, measured to the size of the parts of the mechanism. A latex mattress cover performs three functions: it softens the surface, smoothes out joint gaps and, with the help of Velcro, holds the entire structure in a stationary state. A lot of work was done serious work for measuring and manufacturing the product. The goals set by the customer were met: the mattress is comfortable and the sofa can be easily folded and unfolded. Ottomans for hookah room By order of the designer, ottomans were made for the hookah room, which were located along the walls. It was planned to sew covers from a special non-flammable fabric in the future. The ordered mattress was based on polyurethane foam, and felt was used to give rigidity and durability. Huge mattress for a country house A mattress was made to order for a large bedroom in a country house custom sizes 2.2 by 2.5 meters, height - 26 cm. The mattress included: a block of independent springs Micropackage 1024 springs per m2, Coconut coir 3 cm, Natural latex 3 cm. To transport such a “monster” we ordered a separate Gazelle car on an extended base and a team of four loaders, since the weight of the mattress was more than 120 kg. Important points: Extra charge for making a non-standard mattress to order according to dimensions: By width or length (non-standard size of one side) +20% to standard size larger size. In width and length (non-standard size on both sides) + 30% to the standard size of the larger size. In height (if a mattress of greater or lesser height is needed), you can add or remove a layer of filler. The price is calculated separately, depending on the material. Manufacturing time for custom-made mattresses in our online store: Models from the catalog, non-standard in width, length, height within 3 to 7 working days. Models by individual order The molds are produced in 3 to 7 working days. Furniture manufacturers add 5 to 7 cm to the length and width of the bed to ensure a small gap between the backrest and the mattress. (Example: a bed with a size of 97x207 cm corresponds to a mattress size of 90x200 cm.) In most cases, when purchasing a bed, the seller will give you documentation that will indicate the exact size. In turn, the manufacturer indicates information about the furniture on a sticker that is attached to the interior walls.

Name	Photo	Price (RUB)
Total:		3,621,000 rubles
Sewing machine		From 75 000
Overlock		From 50 000
Machine for making covers		From 500,000
Block and spring production machine		From 2,000,000
Spring Block Bonding Machine		From 700,000
Molding press		From 1,000,000
Edging machine		From 300,000

In total, to fully launch the production of mattresses, you will need to invest in the purchase of equipment from 3,630,000 rubles.

To begin with, it is better to purchase equipment that has already been used. For example, a machine for fastening used spring blocks will cost 150-250 thousand rubles. And an overlocker costs no more than 200 thousand rubles. A new imported one has a price of 5-17 thousand euros.

How much should you invest in this business?

To open a workshop for the production of mattresses, you need starting capital of 3.5 million rubles. And this only happens if all the equipment is used.

Equipment is the largest expense item. So, at least 2.5 million rubles will be spent on its acquisition. The rest is for the purchase of raw materials and rental of premises.

Profitability and payback of the “mattress” business.

As a rule, customers are reluctant to start. Therefore, at the initial stage of sales, the company will engage in retail trade.

Thus, mattresses in the low price category are estimated at 4-8 thousand rubles. per piece. Product based on independent bloc springs are priced an order of magnitude higher - 15-20 thousand rubles. Premium class products can be sold for 50 thousand rubles. per piece.

On average, the profitability of such a business is 30%. In case of stable sales, production will pay for itself in 2-3 years.

Mattress production process.

How they do it spring mattresses in China?
Demonstration of finished products from Chinese manufacturers.

Sales of products

In order for a business to immediately begin to make a profit, you need to research the market in advance.

Previously, mattresses were found only in specialized stores. Today, even in hypermarkets you can find departments dedicated to them. This option is the most acceptable and profitable for selling your product. But at the same time, selling mattresses to specialized stores will make it possible to sell products in large quantities.

To attract more clients can be engaged in the production of featherbeds to order, sewing covers, mattress covers. These additional products are also popular.

As you can see, the production of mattresses can be very profitable, although it requires considerable capital investment.

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