Connections of selected devices, connectors of impulse lines produced by Rosservice. Impulse Tubing Recommendations Stainless Steel Fittings

Compression fittings are supplied from various materials for use in industries such as:

  • Shipbuilding
  • Oil and gas
  • Oil and gas platforms
  • Chemistry and petrochemistry
  • Oil refining
  • Analytical systems
  • Power plants
  • Metallurgy
  • Alternative views fuel
  • Pharmaceuticals
  • Diesel engines

Material Standards

D* Material ASTM standard
Bar material Forgings
SS Stainless steel A479, A276
Type 316/316L
JIS G4303 SUS316
A182 F316/F316L
JIS G 3214
SUS F316
C Carbon steel A108
JIS G4051
S20C-S53C
A105
JIS G4051
S20C-S53C
B Brass B16, B453 C35300
JIS H3250
C3604, C3771
B283 Alloy 37700
JIS H3250 C3771
6MO 6Mo (06ХН28МДТ) A276 S31254 A182 Grade F44
S31254
L20 Alloy 20 B473 N08020 B462 N08020
L400 Monel 400 B164 N04400 B564 N04400
L600 Alloy 600 B166 N06600 B564 N06600
L625 Alloy 625 B446 N06625 B564 N06625
L825 Alloy 825 B425 N08825 B564 N08825
C276 Hastelloy 276 B574 N10276 B564 N10276
D Duplex
SAF 2205TM
A276 S31803
A479 S31803
A182 F51
SD Super duplex
SAF 2507TM
A479 S32750 A182 F51
TI4 Titanium
Gr.4
B348 Gr. 4 B381 F-4
Al Aluminum B211 Alloy 2024T6
JIS H4040
A2024, A6061
B247
T.E. PTFE D1710 D3294

D*: Material designation

Stainless steel fittings

Fittings larger than 25mm (1 inch) are supplied with Teflon coated ferrules (PFA). For systems with operating temperatures greater than 232°C (450°F), silver-plated front rings and uncoated rear rings are available.

Carbon Steel Fittings

Carbon steel fittings are supplied galvanized and the back rings are made from them. stainless steel brand 316.

Lubricant for nuts

On all stainless steel fittings, the threads on the nuts are silver plated, which reduces the tightening force and eliminates the effect cold welding and snacking.

Outstanding quality

Compression fittings have outstanding performance in harsh environments such as high and low temperature systems, vibration, pressure surges, etc.

  • Rolled external threads.
  • The rings are made from the company's materials. Carpenter.TM
  • The mechanical characteristics of the rings make it possible to crimp tubes with high rigidity.
  • A specially processed rear ring allows you to increase the number of connections and increase their reliability.
  • The number of assemblies/disassemblies is significantly higher than that of competitors.
  • Absolute tightness with any media, including small molecular gases.
  • The operating pressure is 4 times the tube pressure.
  • Hit code on all fittings.

High pressure gas systems

To move gas through the tubes, its pressure is increased. Also used high blood pressure when pumping cylinders and containers with it. Pressure above 34.5 bar is considered high. Compression fittings show excellent performance when working with high pressure gases.

Selection of impulse tubes for gas systems

Use thicker walled tubes for gas systems. In Table 8, gas tubes are shown in light cells. Thin-walled tubes are marked with gray cells to make them easy to identify. Gases such as air, oxygen, helium, nitrogen, methane, propane, and others have very small molecules, which allows them to penetrate through thin-walled tubes. Thick-walled tubes are also less sensitive to the effects of crimp rings, while thin-walled tubes can be deformed under the influence of crimp rings.

Application in vacuum systems

Application in cryogenic systems

HSME stainless steel compression fittings are able to maintain their seal at temperatures down to -200°C.

Assembling and Disassembling Compression Fittings

The outstanding mechanical parameters of HSME compression fittings provide maximum quantity assembling/disassembling connections.

Leaks

If the installation instructions are followed, HSME fittings provide a completely sealed connection.

Metric Tube Fittings


Metric fittings visually differ from inch ones by the presence of special protrusions on the fitting body, as well as on the nut.

Cleaning

All fittings are cleaned of external contaminants, as well as small metal particles, oil, and cutting fluids. Products for use in oxygen systems can be cleaned upon request. Cleaning is carried out according to ASTM G93 Level C.

Selecting an impulse tube

Correct selection of the tube, proper transportation and storage of the tube is the key to a reliable and sealed system.

Tube surface

The surface of the tube must be free of burrs, scratches and other damage.

Tube stiffness

  • The tube must be completely annealed.
  • The tube must be suitable for bending.

Ovality

The tube should be round and fit easily into the fitting.

Welded Tubing

The welded tube should not have protruding seams.

Tube wall thickness

The wall thickness must correspond to the operating pressure of the system. Impulse tubing suitable for use with compression fittings is shown in Table 8. Impulse tubing for use in gas systems must be selected from light cells. Tubes with wall thicknesses not shown in the table are not recommended for use with compression fittings.

Transporting the impulse tube

Impulse tubes must be transported very carefully to avoid damage.

  • Do not pull the tube out of tubes or racks.
  • Do not drag the tube.

Tube cutting

  • Choose a suitable pipe cutter wrong choice may damage the tube.
  • Cut carefully so as not to crush the tube.
  • The saw blade should have a minimum of 32 teeth per inch.
  • After cutting, the end of the tube must be processed with a trimmer.

Threaded standards

The table below shows the standards for threaded connections that are used on HSME fittings.

D*: Thread designation E*: Swagelok equivalent


Working pressure

Working pressure of compression fittings

The working pressure of the compression fittings is determined by the working pressure impulse tube.

Working pressure of threaded connections

When there is a threaded connection on the fitting, then working pressure may be limited by the operating pressure of the threaded connection.

Operating pressures are based on ASME B31.3 at room temperature.

Tapered thread – N and R

Size,
inch
Stainless steel steel and carbon. steel Brass
Ext. Int. Ext. Int.
psi Bar psi Bar psi Bar psi Bar
1/16 14,000 965 6,600 455 7,400 510 3,300 227
1/8 10,000 689 6,400 441 5,000 345 3,200 220
1/4 8,300 572 6,500 448 4,100 282 3,200 220
3/8 8,000 551 5,200 358 4,000 275 2,600 179
1/2 7,800 537 4,800 331 3,900 269 2,400 165
3/4 7,500 517 4,600 317 3,700 255 2,300 158
1 5,300 365 4,400 303 2,600 179 2,200 152
1-1/4 6,200 427 5,000 345 3,100 214 2,500 172
1-1/2 5,100 351 4,500 310 2,500 172 2,200 152
2 4,000 276 3,900 269 2,000 138 1,900 131

Straight thread – G and GB

Size Stainless steel and carbon. steel
Ext.
psi Bar
S 20ksi
1/8 16000 1103
1/4 12500 861
3/8 12000 827
1/2 11900 820
3/4 8000 551
1 5600 386
1 1/4 5400 372
1 1/2 5100 351

Straight thread SAE UF and UP

SAE thread size Stainless and carbon steel
Non-rotating "UF" Rotating "UP"
psi Bar psi Bar
2 5/16-24 4568 315 4568 315
4 7/16-20
6 9/16-18 3626 250
8 3/4-160
10 7/8-14 3626 250 2900 200
12 1 1/16-12
14 1 3/16-12 2900 200 2320 160
16 1 5/16-12
20 1 5/8-12 2320 160 1813 125
24 1 7/8-12
32 2 1/2-12 1813 125 1450 100

Pressures are shown on SAE J1926/3 threads at room temperature.

Rotating ISO/BSPP Parallel Thread – GR

SAE J514 37° AN thread

Tube diameterStainless steel and carbon steel
SAE J514 Table 1.
Metric, mmInchPSIBar
2 1/8 5000 344
6 1/4 5000 344
8 5/16 5000 344
10 3/8 4000 275
12 1/2 3000 206
16 5/8 3000 206
20 3/4 2500 172
25 1 2000 137
32 1 1/4 1150 79.2
38 1 1/2 1000 68.9
50 2 1000 68.9

Pressures taken from SAE J514 standard.

Butt weld ends – BW

Nominal tube sizeStainless and Carbon Steel
Butt Weld End
PSIBar
S value20 ksi
1/8 5300 365
1/4 5200 358
3/8 4400 303
1/2 4100 282
3/4 3200 220
1 3100 213
1 1/4 3000 206
1 1/2 2900 199
2 1900 131

Pressures are indicated at room temperature.

Socket welding - SW

Pressures shown are for a welded joint.

Fittings with “NO” and “UO” seals

Stainless steel and Carbon Steel “NO” & “UO” Threads up to 1” are rated at 206 bar at room temperature.

Translation table

BarMPaPSI
1 0,1 14.5
100 10 1450
160 16 2321
210 21 3045
315 31.5 4569
350 35 5075
400 40 5801
413.68 41.36 6000

Operating temperature

When the thread is mounted with an O-ring, the O-ring may restrict operating temperature fitting. Fittings made of brass and carbon steel are equipped with FKM rings with a hardness of 70 Shore, and stainless steel with FKM rings with a hardness of 90 Shore.

O-ring operating temperature

Fitting and tube materials

Pick up the right combination materials for fittings and tubes for constructing sealed systems. Using the wrong materials may cause the system to leak.

Table 1. Inch seamless stainless steel tube

Fully annealed 316/316L, 304/304L stainless steel tube to ASTM A269 or A213 suitable for bending and rolling. Hardness 90 Vickers or less.

Diameter Wall Thickness (inch)
tubes, 0.012 0.014 0.016 0.02 0.028 0.035 0.049 0.065 0.083 0.095 0.109 0.12 0.134 0.156 0.188
inch
1/16 6800 8100 9400 12000
1/8 8500 10900
3/16 5400 7000 10200
1/4 4000 5100 7500 10200
5/16 4000 5800 8000
3/8 3300 4800 6500 8600
1/2 2600 3700 5100 6700
5/8 2900 4000 5200 6000
3/4 2400 3300 4200 4900 5800 6400
7/8 2000 2800 3600 4200 4800 5400 6100
1 2400 3100 3600 4200 4700 5300 6200
1 1/4 2400 2800 3300 3600 4100 4900
1 1/2 2300 2700 3000 3400 4000 4900
2 2000 2200 2500 2900 3600

Table 2. Metric Seamless Stainless Steel Tube

Diameter Wall thickness, (mm)
tubes, 0.6 0.8 1.0 1.2 1.5 1.8 2.0 2.2 2.5 2.8 3.0 3.5 4.0 4.5 5.0
in Working pressure, (bar)
2 780 1050
3 516 710
4 520 660
6 330 420 520 670
8 310 380 490
10 240 300 380
12 200 240 310 380 430
14 180 220 280 340 390 430
15 170 200 260 320 360 400
16 190 240 300 330 370
18 170 210 260 290 320 370
20 150 190 230 260 290 330 380
22 130 170 210 230 260 300 340
25 180 200 230 260 300 320
28 180 200 230 260 300 320
30 170 190 210 240 260 310
32 160 170 200 230 240 290 330
38 140 170 190 200 240 280 310
42 170 180 210 250 280
50 150 180 200 230 260

In accordance with the requirements of ASME B31.3, pressures are calculated at temperatures from -28 to 37 °C and a maximum allowable stress of 1378 bar.

  • According to ASTM A269 standard, maximum permissible deviations in tube diameter: +/-

    13

    mm

    (+/- 0.005 inch) deviation maximum: +/- 15%
  • The safety factor for the tube is 3.75.

Welded stainless steel tubes

According to the ASME B31.3 standard, reduction factors for working pressure are used for welded tubes. For tubes with one seam it is 0.80, for tubes with two welded seams it is equal to 0.85.

Table 3. Inch Seamless Carbon Steel Tubing

Annealed carbon steel tubes per ASTM A179. The tubes must be suitable for bending and must not have deep scratches or damage. Vickers hardness 72 or less.

Tube diameter, inch Wall thickness, (inch)
0.028 0.035 0.049 0.065 0.083 0.095 0.109 0.12 0.134 0.148 0.165 0.18 0.22
Working Pressure (psi)
1/8 8000 10200
3/16 5100 6600 9600
1/4 3700 4800 7000 9600
5/16 3800 5500 7600
3/8 3100 4500 6200
1/2 2300 3300 4500 5900
5/8 1800 2600 3500 4600 5300
3/4 2100 2900 3700 4300 5100
7/8 1800 2400 3200 3700 4300
1 1500 2100 2700 3200 3700 4100
1 1/4 1600 2100 2500 2900 3200 3600 4000 4600 5000
1 1/2 1800 2000 2400 2600 3000 3300 3700 4100 5100
2 1500 1700 1900 2200 2400 2700 3000 3700

Table 4. Metric Seamless Carbon Steel Tubing.

Tube diameter, mm Wall thickness, (mm)
0.8 1 1.2 1.5 1.8 2 2.2 2.5 2.8 3 3.5 4 4.5
Working pressure, (bar)
3 670 830
6 310 400 490 630
8 290 360 460
10 230 280 360
12 190 230 290 360 410 450
14 160 190 250 300 340 380
15 150 180 230 280 320 350
16 170 210 260 290 330 380
18 150 190 230 260 290 330
20 130 170 200 230 250 290 330
22 120 150 180 210 230 260 300
25 160 180 200 230 260 280
28 160 180 200 230 250 290
30 150 160 190 210 230 270
32 140 150 170 200 210 250 290
38 130 140 160 180 210 240 280

The operating pressure of the tube is calculated according to ASME A179 standard and is calculated at temperatures from -28 to 37 °C.

  • The pressure safety factor is 3.

Table 5. Inch seamless copper tube

Annealed copper tubing to ASTM B75 standard. The tubes must be suitable for bending and flaring, and must not be damaged or deep scratched. Vickers hardness 60 or less.

Tube diameter, inch Wall thickness, (inch)
0.01 0.012 0.028 0.035 0.049 0.065 0.083 0.095 0.109 0.12 0.134
1/8 2700 3600
3/16 1800 2300 3400
1/4 1300 1600 2500 3500
5/16 1300 1900 2700
3/8 1000 1600 2200
1/2 800 1100 1600 2100
5/8 900 1200 1600 1900
3/4 700 1000 1300 1500 1800
7/8 600 800 1100 1300 1500
1 500 700 900 1100 1300 1500
1 1/8 600 800 1000 1100 1300 1400

Table 6. Metric Seamless Copper Tubing

Tube diameter, mm Wall thickness, (mm)
0.7 0.8 1.0 1.2 1.5 1.6 1.8 2.0 2.2 2.5 2.8 3.0
Working pressure, (bar)
3 220 250
4 160 190 240 290
6 120 150 190 240 260
8 80 110 130 170 190
10 70 80 100 130 150 170 190
12 50 70 80 110 120 130 150
14 60 70 90 100 110 130 140 170 190 200
16 50 60 80 80 100 110 120 140 160 180
18 40 50 70 70 80 100 110 120 140 150
22 30 40 50 60 70 80 80 100 110 120
25 30 40 50 50 60 70 70 80 100 100
28 50 60 60 70 80 90

The operating pressure of the tube is calculated according to ASME B75 and B88 standard and is calculated at temperatures from -28 to 37 °C.

400 Alloy Tube (Monel)

Annealed seamless tubing to ASTM B165. The tube must be suitable for bending, and there must be no damage or deep scratches on it. Vickers hardness 75 or less. Diameter tolerances: +/- 0.13 mm.

Table 7. Alloy 400 Inch Seamless Tubing

Tube diameter, inch Wall thickness, (inch)
0.028 0.035 0.049 0.065 0.083 0.095 0.109 0.12
Working pressure (psi)
1/8 7900 10200
1/4 3700 4800 7000 9600
3/8 3100 4400 6100
1/2 2300 3300 4400
3/4 2200 3000 4000 4600
1 2200 2900 3400 3900 4300

Table 8. Alloy 400 Metric Seamless Tubing

Diameter OD mm Wall thickness, (mm)
0.8 1.0 1.2 1.5 1.8 2.0 2.2 2.5 2.8 3.0
Working pressure, (Bar)
6 370 480 590 750
8 350 430 550
10 270 330 430
12 220 270 350
14 190 230 290 360
18 170 220 270 310 340
20 200 240 270 300 350
25 170 210 240 270 310 330

The operating pressure of the tube is calculated according to ASME B165 standard and is calculated at temperatures from -28 to 37 °C.
The pressure safety factor is 3.7.

C276 alloy tube

Annealed alloy C276 tube per ASTM B622. The tube must be suitable for bending and must not have deep scratches. Vickers hardness 100 or less. Diameter tolerances: +/- 0.13 mm.

Table 9. Alloy C276 Metric Tube

Tube diameter, inch Wall thickness, (inch)
0.020 0.028 0.035 0.049 0.065 0.083
1/8 8,200 12,000 15,300
3/16 5,300 7,700 9,900 14,400
1/4 5,600 7,200 10,600 14,400
5/16 5,700 8,200 11,300
3/8 4,700 6,700 9,200
1/2 3,400 4,900 6,700 8,800

Table 10. Metric Alloy C276 Tube

Tube diameter, mm Wall thickness, (mm)
0.8 1.0 1.2 1.5 1.8 2.0
Working pressure, (bar)
6 450 600 760 1,000
8 440 550 730
10 340 430 570
12 280 350 460 580 660

The operating pressure of the tube is calculated according to ASME B622 standard and is calculated at temperatures from -28 to 37°C.

The pressure safety factor is 3.6.

825 alloy tube

Annealed alloy C276 tube per ASTM B622. The tube must be suitable for bending and must not have deep scratches. Vickers hardness 201 or less. Diameter tolerances: +/- 0.13 mm.

Table 11. Alloy 825 Inch Tubing

Tube diameter, inch Wall thickness, inch
0.020 0.028 0.035 0.049 0.065 0.083
1/8 7,300 10,700 13,700
3/16 4,700 6,800 8,800 12,800
1/4 5,000 6,400 9,300 12,700
5/16 5,000 7,300 10,000
3/8 4,100 5,900 8,200
1/2 3,000 4,300 5,900 7,800

Table 12. Metric Alloy 825 Tube

Tube diameter, mm Wall thickness, inch, ((m))
0.8 1.0 1.2 1.5 1.8 2.0
Working pressure, (bar)
6 460 600 730 930
8 430 530 680
10 340 410 530
12 280 340 430 530 600

The operating pressure of the tube is calculated according to ASME B423 standard and is calculated at temperatures from -28 to 37°C.
The pressure safety factor is 3.65.

Table 13. Inch seamless Super Duplex tube

Annealed alloy C276 tube per ASTM A789. The tube must be suitable for bending and must not have deep scratches. Vickers hardness 32 or less. Diameter tolerances: +/- 0.13 mm.

The operating pressure of the tube is calculated according to ASME B423 standard and is calculated at temperatures from -28 to 37 °C.
The pressure safety factor is 3.

625 alloy tube

Table 14. Alloy 625 Inch Tubing

Wall thickness, inch Wall thickness, (inch)
0.020 0.028 0.035 0.049 0.065 0.083
Working pressure (psi)
1/8 8,400 12,200 15,600
3/16 5,400 7,800 10,100 14,600
1/4 5,700 7,300 10,600 14,600
5/16 5,700 8,300 11,400
3/8 4,700 6,800 9,300
1/2 3,400 5,000 6,800 8,900

Table 15. Metric Alloy 625 Tube

Tube diameter, mm Wall thickness, (mm)
1.0 1.2 1.5 1.8 2.0
Working pressure (psi)
6 473 614 754 967
8 447 547 707
10 347 427 547
12 287 353 447 547 620

600 alloy tube

Table 16. Alloy 600 inch tube

Tube OD in. Tube Wall Thickness, in.
0.028 0.035 0.049 0.065
Working Pressure (psig)
1/4 4,000 5,100 7,500 10,200
3/8 3,300 4,800 6,500
1/2 2,400 3,500 4,700

Table 17. Metric Alloy 600 Tube


The pressure safety factor is 5.

Alloy 20 tube

Table 18. Alloy 20 inch tube

Tube diameter, inch
0.02 0.028 0.035 0.049 0.065 0.083
Working pressure (psi)
1/8 6800 9900 12700
3/16 4400 6300 8200 11900
1/4 4700 5900 8700 11900
5/16 4700 6800 9400
3/8 3800 5500 7600
1/2 2800 4100 5500 7300

Table 19. Metric Alloy 20 Tube

Tube diameter, mm Wall thickness, (mm)
0.8 1.0 1.2 1.5 1.8 2.0
Working pressure, (bar)
6 390 500 610 780
8 360 440 570
10 280 350 440
12 230 280 360 450 500

The operating pressure of the tube is calculated according to ASME B167 standard and is calculated at temperatures from -28 to 37°C.
The pressure safety factor is 5.

Titanium tubes

Table 20. Inch seamless tube

Table 21. Metric Seamless Tubing

Seamless aluminum tubes

Table 22. Inch aluminum tube

Tube diameter, mm Wall thickness, (inch)
0.035 0.049 0.065 0.083 0.095
Working pressure (psi)
1/8 8600
3/16 5600 8000
1/4 4000 5900
5/16 3100 4600
3/8 2600 3700
1/2 1900 2700 3700
5/8 1500 2100 2900
3/4 1700 2400 3200
1 1300 1700 2300 2700

Table 23. Metric aluminum tube

Tube diameter, mm Wall thickness, (mm)
1.0 1.2 1.5 1.8 2.0 2.2 2.5
Working pressure, (bar)
6 340 420
8 250 300
10 190 240
12 160 190 250 310
14 130 160 210 260
15 120 150 190 240
16 120 140 180 220
18 120 160 190 220
20 140 170 190
22 130 150 170 190
25 110 130 150 170 190

Decrease in tube operating pressure with increasing temperature

As the temperature rises, the operating pressure of the fittings and tube decreases.
To determine the operating pressure of the tube and fittings, multiply the pressure by the reduction factor from Table 24.

  1. Seamless 316 stainless steel tubing with 1/2" diameter and 0.065" wall thickness.
  2. Working pressure at -28 to 37°C 5100 psi as shown in Table 1.
  3. To determine operating pressure at 649°C, multiply 5100 psi by 0.37 from the table 5100 psi x 0.37 = 1887 psi

Table 24. Pressure reduction coefficients with increasing temperature

ASTM standard A269 B75 A179 B165 B622 B423 B444 B167 A789 B729 B338 B210
Temperature Stainless steel steel 316 Copper Carbon. steel Alloy 400 Alloy 276 Alloy 825 Alloy 625 Alloy 600 Super duplex Alloy 20 Titanium Aluminum
F ° C °
100 38 1 1 1 1 1 1 1 1 1 1 1 1
200 93 1 0.80 0.96 0.88 1 1 0.92 1 1 0.86 0.88 1
300 149 1 0.78 0.90 0.82 1 1 0.88 1 0.86 0.85 0.72 1
400 204 0.97 0.50 0.86 0.79 1 1 0.85 1 0.82 0.83 0.61 0.94
500 260 0.9 0.13 0.82 0.79 0.99 1 0.81 1 0.81 0.83 0.53 0.81
600 316 0.85 0.77 0.79 0.93 1 0.79 1 0.81 0.83 0.45 0.56
650 343 0.84 0.75 0.79 0.90 1 0.78 1 0.82 0.40
700 371 0.82 0.73 0.79 0.88 1 0.77 1 0.82
750 399 0.81 0.68 0.78 0.86 1 0.76 1 0.82
800 427 0.80 0.59 0.76 0.84 0.99 0.75 1 0.82
850 454 0.79 0.50 0.59 0.83 0.98 0.74 0.98
900 482 0.78 0.41 0.43 0.82 0.98 0.73 0.80
950 510 0.77 0.29 0.81 0.97 0.73 0.53
1000 538 0.77 0.16 0.80 0.96 0.72 0.35
1050 566 0.73 0.10 0.68 0.72 0.23
1100 593 0.62 0.06 0.55 0.72 0.15
1150 621 0.49 0.45 0.72 0.11
1200 649 0.37 0.36 0.72 0.10
1250 677 0.28 0.29

Ordering information

Tube designation

Diameter inch 1/16 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1 1/4 1 1/2 2
Designation 1 2 3 4 5 6 8 10 12 14 16 20 24 32
Diameter mm 2mm 3mm 4mm 6mm 8mm 10mm 12mm 16mm 18mm 22mm 25mm 32mm 38mm 50mm
Designation 2M 3M 4M 6M 8M 10M 12M 16M 18M 22M 25M 32M 38M 50M

Thread size designation

Thread size, inch 1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2
Designation 1 2 4 6 8 12 16 20 24 32
N 1N 2N 4N 6N 8N 12N 16N 20N 24N 32N
R 1R 2R 4R 6R 8R 12R 16R 20R 24R 32R
G - 2G 4G 6G 8G 12G 16G 20G 24G 32G

Material designation

Material Designation
Element Assembled product
Stainless steel steel 316/316L SS S.S.A.
Carbon steel WITH C.A.
Brass B B.A.
6Mo 6MO 6MOA
Alloy 20 L20 L20A
Monel 400 L400 L400A
Alloy 600 L600 L600A
Alloy 625 L625 L625A
Alloy 825 L825 L825A
Hasteloy C276 C276A
Duplex D D.A.
Super duplex SD S.D.A.
Titanium TI4 TI4A
Aluminum AL A.L.A.
Teflon (PTFE) P.E. PEA

To order, select the appropriate product number and add the material designation to it.

  • To order an assembled fitting, add the material designator and the assembled designation. Example: AU-8-SSA
  • To order an item, add only the material designation to the number. Examples: Stainless steel nut steel 1/2 inch: AN- 8 - SS Front ring made of stainless steel. steel 1/2 inch: AFF-8-SS

The impulse tube is the main element of pneumatic and hydraulic control systems. The number of control drives at oil refineries and chemical plants amounts to hundreds and sometimes thousands. Such figures are due to the particular complexity technological processes, high level of automation and fire and explosion hazard of production.

One of the most current problems currently there is a lack detailed instructions for installation of impulse tubes. The most famous document regulating this area of ​​work is SNiP 3.05.07-85. The laying of pipes is standardized in the chapter “PIPE LININGS”. However, these norms and rules indicate only general points, for example, such as:

clause "3.21. Pipe lines, with the exception of those filled with dry gas or air, must be laid with a slope that ensures condensate drainage and gas (air) removal, and have devices for their removal."

Having extensive experience in installation various systems, the NTA-Prom company provides training for operating services in various areas. In particular, at our seminars we teach how to lay impulse pipes and how to work with them.

It should be noted that the use of an impulse tube when laying pneumatic and hydraulic systems is much more convenient compared to using thick-walled pipes. A number of arguments can be given to prove the above:

  • During installation, the impulse tube can be bent using a special tool. When using thick-walled pipes, it is necessary to absolutely accurately take into account and lay out all bends, runs and transitions in advance.
  • Fewer connections than a pipe results in fewer potential leak paths.
  • When bending the impulse tube there are no right angles as when using bends. Accordingly, when transporting a medium in pipelines made from a seamless tube, there is a lower pressure drop and less likelihood of hydraulic shocks and destructive vibrations of the pipeline.
  • Laying impulse lines is more economical in terms of materials and work space.

Below we will briefly summarize the most important principles impulse tube gaskets:

1.The tube must be placed following the basic rules:

1.1Avoid placing the tube directly in front of various structural connections, doors, hatches and equipment.

1.2 It is prohibited to block access to equipment controls and emergency shutdown buttons.

1.3 When laying, it is necessary to provide for the possibility of subsequent repair and maintenance of the lines.

1.4 Pipes installed at a low level should not be used for support.

1.5 Tubes must be placed in such a way that there is no danger of falling.

1.6 Tubes installed on high level, should not be used as handrails.

1.7 Pipes should not be used as a support for other objects

2. When laying pipes, pipe supports must be used.

2.1 Proper support limits the impact of impulses and vibration on impulse lines.

2.2 To avoid sagging of the pipe, when installing the pipe, long spans without supports should not be formed.

2.3 Pipe lines should not be subject to torsional or linear forces from other equipment (valves, fittings, regulators, etc.)

2.4 The interval for installing supports is determined based on the characteristics of the medium and the diameter of the tube.

3. Installation of several tubes must be carried out vertically in a row.

3.1 When installing several pipes, avoid places where dirt, aggressive media and pollutants accumulate.

3.2 In the case of horizontal installation of the tube due to special needs, the tubes must be placed in boxes or protective covers.

4. When installing tubes, it is necessary to install compensation loops:

4.1 Thanks to the use of expansion loops, it is possible to replace the section of tube between the fittings.

4.2 The use of compensation loops allows you to compensate for the compression and expansion of tubes during temperature fluctuations.

4.3 Hinges also allow easy access for maintenance and removal of fittings.



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