Connections of selected devices, connectors of impulse lines produced by Rosservice. Impulse Tubing Recommendations Stainless Steel Fittings
Compression fittings are supplied from various materials for use in industries such as:
- Shipbuilding
- Oil and gas
- Oil and gas platforms
- Chemistry and petrochemistry
- Oil refining
- Analytical systems
- Power plants
- Metallurgy
- Alternative views fuel
- Pharmaceuticals
- Diesel engines
Material Standards
D* | Material | ASTM standard | |
Bar material | Forgings | ||
SS | Stainless steel | A479, A276 Type 316/316L JIS G4303 SUS316 |
A182 F316/F316L JIS G 3214 SUS F316 |
C | Carbon steel | A108 JIS G4051 S20C-S53C |
A105 JIS G4051 S20C-S53C |
B | Brass | B16, B453 C35300 JIS H3250 C3604, C3771 |
B283 Alloy 37700 JIS H3250 C3771 |
6MO | 6Mo (06ХН28МДТ) | A276 S31254 | A182 Grade F44 S31254 |
L20 | Alloy 20 | B473 N08020 | B462 N08020 |
L400 | Monel 400 | B164 N04400 | B564 N04400 |
L600 | Alloy 600 | B166 N06600 | B564 N06600 |
L625 | Alloy 625 | B446 N06625 | B564 N06625 |
L825 | Alloy 825 | B425 N08825 | B564 N08825 |
C276 | Hastelloy 276 | B574 N10276 | B564 N10276 |
D | Duplex SAF 2205TM |
A276 S31803 A479 S31803 |
A182 F51 |
SD | Super duplex SAF 2507TM |
A479 S32750 | A182 F51 |
TI4 | Titanium Gr.4 |
B348 Gr. 4 | B381 F-4 |
Al | Aluminum | B211 Alloy 2024T6 JIS H4040 A2024, A6061 |
B247 |
T.E. | PTFE | D1710 | D3294 |
D*: Material designation
Stainless steel fittings
Fittings larger than 25mm (1 inch) are supplied with Teflon coated ferrules (PFA). For systems with operating temperatures greater than 232°C (450°F), silver-plated front rings and uncoated rear rings are available.
Carbon Steel Fittings
Carbon steel fittings are supplied galvanized and the back rings are made from them. stainless steel brand 316.
Lubricant for nuts
On all stainless steel fittings, the threads on the nuts are silver plated, which reduces the tightening force and eliminates the effect cold welding and snacking.
Outstanding quality
Compression fittings have outstanding performance in harsh environments such as high and low temperature systems, vibration, pressure surges, etc.
- Rolled external threads.
- The rings are made from the company's materials. Carpenter.TM
- The mechanical characteristics of the rings make it possible to crimp tubes with high rigidity.
- A specially processed rear ring allows you to increase the number of connections and increase their reliability.
- The number of assemblies/disassemblies is significantly higher than that of competitors.
- Absolute tightness with any media, including small molecular gases.
- The operating pressure is 4 times the tube pressure.
- Hit code on all fittings.
High pressure gas systems
To move gas through the tubes, its pressure is increased. Also used high blood pressure when pumping cylinders and containers with it. Pressure above 34.5 bar is considered high. Compression fittings show excellent performance when working with high pressure gases.
Selection of impulse tubes for gas systems
Use thicker walled tubes for gas systems. In Table 8, gas tubes are shown in light cells. Thin-walled tubes are marked with gray cells to make them easy to identify. Gases such as air, oxygen, helium, nitrogen, methane, propane, and others have very small molecules, which allows them to penetrate through thin-walled tubes. Thick-walled tubes are also less sensitive to the effects of crimp rings, while thin-walled tubes can be deformed under the influence of crimp rings.
Application in vacuum systems
Application in cryogenic systems
HSME stainless steel compression fittings are able to maintain their seal at temperatures down to -200°C.
Assembling and Disassembling Compression Fittings
The outstanding mechanical parameters of HSME compression fittings provide maximum quantity assembling/disassembling connections.
Leaks
If the installation instructions are followed, HSME fittings provide a completely sealed connection.
Metric Tube Fittings
Metric fittings visually differ from inch ones by the presence of special protrusions on the fitting body, as well as on the nut.
Cleaning
All fittings are cleaned of external contaminants, as well as small metal particles, oil, and cutting fluids. Products for use in oxygen systems can be cleaned upon request. Cleaning is carried out according to ASTM G93 Level C.
Selecting an impulse tube
Correct selection of the tube, proper transportation and storage of the tube is the key to a reliable and sealed system.
Tube surface
The surface of the tube must be free of burrs, scratches and other damage.
Tube stiffness
- The tube must be completely annealed.
- The tube must be suitable for bending.
Ovality
The tube should be round and fit easily into the fitting.
Welded Tubing
The welded tube should not have protruding seams.
Tube wall thickness
The wall thickness must correspond to the operating pressure of the system. Impulse tubing suitable for use with compression fittings is shown in Table 8. Impulse tubing for use in gas systems must be selected from light cells. Tubes with wall thicknesses not shown in the table are not recommended for use with compression fittings.
Transporting the impulse tube
Impulse tubes must be transported very carefully to avoid damage.
- Do not pull the tube out of tubes or racks.
- Do not drag the tube.
Tube cutting
- Choose a suitable pipe cutter wrong choice may damage the tube.
- Cut carefully so as not to crush the tube.
- The saw blade should have a minimum of 32 teeth per inch.
- After cutting, the end of the tube must be processed with a trimmer.
Threaded standards
The table below shows the standards for threaded connections that are used on HSME fittings.
D*: Thread designation E*: Swagelok equivalent
Working pressure
Working pressure of compression fittings
The working pressure of the compression fittings is determined by the working pressure impulse tube.
Working pressure of threaded connections
When there is a threaded connection on the fitting, then working pressure may be limited by the operating pressure of the threaded connection.
Operating pressures are based on ASME B31.3 at room temperature.
Tapered thread – N and R
Size, inch |
Stainless steel steel and carbon. steel | Brass | ||||||
Ext. | Int. | Ext. | Int. | |||||
psi | Bar | psi | Bar | psi | Bar | psi | Bar | |
1/16 | 14,000 | 965 | 6,600 | 455 | 7,400 | 510 | 3,300 | 227 |
1/8 | 10,000 | 689 | 6,400 | 441 | 5,000 | 345 | 3,200 | 220 |
1/4 | 8,300 | 572 | 6,500 | 448 | 4,100 | 282 | 3,200 | 220 |
3/8 | 8,000 | 551 | 5,200 | 358 | 4,000 | 275 | 2,600 | 179 |
1/2 | 7,800 | 537 | 4,800 | 331 | 3,900 | 269 | 2,400 | 165 |
3/4 | 7,500 | 517 | 4,600 | 317 | 3,700 | 255 | 2,300 | 158 |
1 | 5,300 | 365 | 4,400 | 303 | 2,600 | 179 | 2,200 | 152 |
1-1/4 | 6,200 | 427 | 5,000 | 345 | 3,100 | 214 | 2,500 | 172 |
1-1/2 | 5,100 | 351 | 4,500 | 310 | 2,500 | 172 | 2,200 | 152 |
2 | 4,000 | 276 | 3,900 | 269 | 2,000 | 138 | 1,900 | 131 |
Straight thread – G and GB
Size | Stainless steel and carbon. steel | |
Ext. | ||
psi | Bar | |
S | 20ksi | |
1/8 | 16000 | 1103 |
1/4 | 12500 | 861 |
3/8 | 12000 | 827 |
1/2 | 11900 | 820 |
3/4 | 8000 | 551 |
1 | 5600 | 386 |
1 1/4 | 5400 | 372 |
1 1/2 | 5100 | 351 |
Straight thread SAE UF and UP
SAE thread size | Stainless and carbon steel | ||||
Non-rotating "UF" | Rotating "UP" | ||||
psi | Bar | psi | Bar | ||
2 | 5/16-24 | 4568 | 315 | 4568 | 315 |
4 | 7/16-20 | ||||
6 | 9/16-18 | 3626 | 250 | ||
8 | 3/4-160 | ||||
10 | 7/8-14 | 3626 | 250 | 2900 | 200 |
12 | 1 1/16-12 | ||||
14 | 1 3/16-12 | 2900 | 200 | 2320 | 160 |
16 | 1 5/16-12 | ||||
20 | 1 5/8-12 | 2320 | 160 | 1813 | 125 |
24 | 1 7/8-12 | ||||
32 | 2 1/2-12 | 1813 | 125 | 1450 | 100 |
Pressures are shown on SAE J1926/3 threads at room temperature.
Rotating ISO/BSPP Parallel Thread – GR
SAE J514 37° AN thread
Tube diameter | Stainless steel and carbon steel | ||
SAE J514 Table 1. | |||
Metric, mm | Inch | PSI | Bar |
2 | 1/8 | 5000 | 344 |
6 | 1/4 | 5000 | 344 |
8 | 5/16 | 5000 | 344 |
10 | 3/8 | 4000 | 275 |
12 | 1/2 | 3000 | 206 |
16 | 5/8 | 3000 | 206 |
20 | 3/4 | 2500 | 172 |
25 | 1 | 2000 | 137 |
32 | 1 1/4 | 1150 | 79.2 |
38 | 1 1/2 | 1000 | 68.9 |
50 | 2 | 1000 | 68.9 |
Pressures taken from SAE J514 standard.
Butt weld ends – BW
Nominal tube size | Stainless and Carbon Steel | |
Butt Weld End | ||
PSI | Bar | |
S value | 20 ksi | |
1/8 | 5300 | 365 |
1/4 | 5200 | 358 |
3/8 | 4400 | 303 |
1/2 | 4100 | 282 |
3/4 | 3200 | 220 |
1 | 3100 | 213 |
1 1/4 | 3000 | 206 |
1 1/2 | 2900 | 199 |
2 | 1900 | 131 |
Pressures are indicated at room temperature.
Socket welding - SW
Pressures shown are for a welded joint.
Fittings with “NO” and “UO” seals
Stainless steel and Carbon Steel “NO” & “UO” Threads up to 1” are rated at 206 bar at room temperature.
Translation table
Bar | MPa | PSI |
1 | 0,1 | 14.5 |
100 | 10 | 1450 |
160 | 16 | 2321 |
210 | 21 | 3045 |
315 | 31.5 | 4569 |
350 | 35 | 5075 |
400 | 40 | 5801 |
413.68 | 41.36 | 6000 |
Operating temperature
When the thread is mounted with an O-ring, the O-ring may restrict operating temperature fitting. Fittings made of brass and carbon steel are equipped with FKM rings with a hardness of 70 Shore, and stainless steel with FKM rings with a hardness of 90 Shore.
O-ring operating temperature
Fitting and tube materials
Pick up the right combination materials for fittings and tubes for constructing sealed systems. Using the wrong materials may cause the system to leak.
Table 1. Inch seamless stainless steel tube
Fully annealed 316/316L, 304/304L stainless steel tube to ASTM A269 or A213 suitable for bending and rolling. Hardness 90 Vickers or less.
Diameter | Wall Thickness (inch) | ||||||||||||||
tubes, | 0.012 | 0.014 | 0.016 | 0.02 | 0.028 | 0.035 | 0.049 | 0.065 | 0.083 | 0.095 | 0.109 | 0.12 | 0.134 | 0.156 | 0.188 |
inch | |||||||||||||||
1/16 | 6800 | 8100 | 9400 | 12000 | |||||||||||
1/8 | 8500 | 10900 | |||||||||||||
3/16 | 5400 | 7000 | 10200 | ||||||||||||
1/4 | 4000 | 5100 | 7500 | 10200 | |||||||||||
5/16 | 4000 | 5800 | 8000 | ||||||||||||
3/8 | 3300 | 4800 | 6500 | 8600 | |||||||||||
1/2 | 2600 | 3700 | 5100 | 6700 | |||||||||||
5/8 | 2900 | 4000 | 5200 | 6000 | |||||||||||
3/4 | 2400 | 3300 | 4200 | 4900 | 5800 | 6400 | |||||||||
7/8 | 2000 | 2800 | 3600 | 4200 | 4800 | 5400 | 6100 | ||||||||
1 | 2400 | 3100 | 3600 | 4200 | 4700 | 5300 | 6200 | ||||||||
1 1/4 | 2400 | 2800 | 3300 | 3600 | 4100 | 4900 | |||||||||
1 1/2 | 2300 | 2700 | 3000 | 3400 | 4000 | 4900 | |||||||||
2 | 2000 | 2200 | 2500 | 2900 | 3600 |
Table 2. Metric Seamless Stainless Steel Tube
Diameter | Wall thickness, (mm) | |||||||||||||||
tubes, | 0.6 | 0.8 | 1.0 | 1.2 | 1.5 | 1.8 | 2.0 | 2.2 | 2.5 | 2.8 | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | |
in | Working pressure, (bar) | |||||||||||||||
2 | 780 | 1050 | ||||||||||||||
3 | 516 | 710 | ||||||||||||||
4 | 520 | 660 | ||||||||||||||
6 | 330 | 420 | 520 | 670 | ||||||||||||
8 | 310 | 380 | 490 | |||||||||||||
10 | 240 | 300 | 380 | |||||||||||||
12 | 200 | 240 | 310 | 380 | 430 | |||||||||||
14 | 180 | 220 | 280 | 340 | 390 | 430 | ||||||||||
15 | 170 | 200 | 260 | 320 | 360 | 400 | ||||||||||
16 | 190 | 240 | 300 | 330 | 370 | |||||||||||
18 | 170 | 210 | 260 | 290 | 320 | 370 | ||||||||||
20 | 150 | 190 | 230 | 260 | 290 | 330 | 380 | |||||||||
22 | 130 | 170 | 210 | 230 | 260 | 300 | 340 | |||||||||
25 | 180 | 200 | 230 | 260 | 300 | 320 | ||||||||||
28 | 180 | 200 | 230 | 260 | 300 | 320 | ||||||||||
30 | 170 | 190 | 210 | 240 | 260 | 310 | ||||||||||
32 | 160 | 170 | 200 | 230 | 240 | 290 | 330 | |||||||||
38 | 140 | 170 | 190 | 200 | 240 | 280 | 310 | |||||||||
42 | 170 | 180 | 210 | 250 | 280 | |||||||||||
50 | 150 | 180 | 200 | 230 | 260 |
In accordance with the requirements of ASME B31.3, pressures are calculated at temperatures from -28 to 37 °C and a maximum allowable stress of 1378 bar.
- According to ASTM A269 standard, maximum permissible deviations in tube diameter: +/-
13
mm
(+/- 0.005 inch) deviation maximum: +/- 15%
- The safety factor for the tube is 3.75.
Welded stainless steel tubes
According to the ASME B31.3 standard, reduction factors for working pressure are used for welded tubes. For tubes with one seam it is 0.80, for tubes with two welded seams it is equal to 0.85.
Table 3. Inch Seamless Carbon Steel Tubing
Annealed carbon steel tubes per ASTM A179. The tubes must be suitable for bending and must not have deep scratches or damage. Vickers hardness 72 or less.
Tube diameter, inch | Wall thickness, (inch) | ||||||||||||
0.028 | 0.035 | 0.049 | 0.065 | 0.083 | 0.095 | 0.109 | 0.12 | 0.134 | 0.148 | 0.165 | 0.18 | 0.22 | |
Working Pressure (psi) | |||||||||||||
1/8 | 8000 | 10200 | |||||||||||
3/16 | 5100 | 6600 | 9600 | ||||||||||
1/4 | 3700 | 4800 | 7000 | 9600 | |||||||||
5/16 | 3800 | 5500 | 7600 | ||||||||||
3/8 | 3100 | 4500 | 6200 | ||||||||||
1/2 | 2300 | 3300 | 4500 | 5900 | |||||||||
5/8 | 1800 | 2600 | 3500 | 4600 | 5300 | ||||||||
3/4 | 2100 | 2900 | 3700 | 4300 | 5100 | ||||||||
7/8 | 1800 | 2400 | 3200 | 3700 | 4300 | ||||||||
1 | 1500 | 2100 | 2700 | 3200 | 3700 | 4100 | |||||||
1 1/4 | 1600 | 2100 | 2500 | 2900 | 3200 | 3600 | 4000 | 4600 | 5000 | ||||
1 1/2 | 1800 | 2000 | 2400 | 2600 | 3000 | 3300 | 3700 | 4100 | 5100 | ||||
2 | 1500 | 1700 | 1900 | 2200 | 2400 | 2700 | 3000 | 3700 |
Table 4. Metric Seamless Carbon Steel Tubing.
Tube diameter, mm | Wall thickness, (mm) | ||||||||||||
0.8 | 1 | 1.2 | 1.5 | 1.8 | 2 | 2.2 | 2.5 | 2.8 | 3 | 3.5 | 4 | 4.5 | |
Working pressure, (bar) | |||||||||||||
3 | 670 | 830 | |||||||||||
6 | 310 | 400 | 490 | 630 | |||||||||
8 | 290 | 360 | 460 | ||||||||||
10 | 230 | 280 | 360 | ||||||||||
12 | 190 | 230 | 290 | 360 | 410 | 450 | |||||||
14 | 160 | 190 | 250 | 300 | 340 | 380 | |||||||
15 | 150 | 180 | 230 | 280 | 320 | 350 | |||||||
16 | 170 | 210 | 260 | 290 | 330 | 380 | |||||||
18 | 150 | 190 | 230 | 260 | 290 | 330 | |||||||
20 | 130 | 170 | 200 | 230 | 250 | 290 | 330 | ||||||
22 | 120 | 150 | 180 | 210 | 230 | 260 | 300 | ||||||
25 | 160 | 180 | 200 | 230 | 260 | 280 | |||||||
28 | 160 | 180 | 200 | 230 | 250 | 290 | |||||||
30 | 150 | 160 | 190 | 210 | 230 | 270 | |||||||
32 | 140 | 150 | 170 | 200 | 210 | 250 | 290 | ||||||
38 | 130 | 140 | 160 | 180 | 210 | 240 | 280 |
The operating pressure of the tube is calculated according to ASME A179 standard and is calculated at temperatures from -28 to 37 °C.
- The pressure safety factor is 3.
- To determine the tube pressure at high temperatures multiply it by 0.85.
Table 5. Inch seamless copper tube
Annealed copper tubing to ASTM B75 standard. The tubes must be suitable for bending and flaring, and must not be damaged or deep scratched. Vickers hardness 60 or less.
Tube diameter, inch | Wall thickness, (inch) | ||||||||||
0.01 | 0.012 | 0.028 | 0.035 | 0.049 | 0.065 | 0.083 | 0.095 | 0.109 | 0.12 | 0.134 | |
1/8 | 2700 | 3600 | |||||||||
3/16 | 1800 | 2300 | 3400 | ||||||||
1/4 | 1300 | 1600 | 2500 | 3500 | |||||||
5/16 | 1300 | 1900 | 2700 | ||||||||
3/8 | 1000 | 1600 | 2200 | ||||||||
1/2 | 800 | 1100 | 1600 | 2100 | |||||||
5/8 | 900 | 1200 | 1600 | 1900 | |||||||
3/4 | 700 | 1000 | 1300 | 1500 | 1800 | ||||||
7/8 | 600 | 800 | 1100 | 1300 | 1500 | ||||||
1 | 500 | 700 | 900 | 1100 | 1300 | 1500 | |||||
1 1/8 | 600 | 800 | 1000 | 1100 | 1300 | 1400 |
Table 6. Metric Seamless Copper Tubing
Tube diameter, mm | Wall thickness, (mm) | |||||||||||
0.7 | 0.8 | 1.0 | 1.2 | 1.5 | 1.6 | 1.8 | 2.0 | 2.2 | 2.5 | 2.8 | 3.0 | |
Working pressure, (bar) | ||||||||||||
3 | 220 | 250 | ||||||||||
4 | 160 | 190 | 240 | 290 | ||||||||
6 | 120 | 150 | 190 | 240 | 260 | |||||||
8 | 80 | 110 | 130 | 170 | 190 | |||||||
10 | 70 | 80 | 100 | 130 | 150 | 170 | 190 | |||||
12 | 50 | 70 | 80 | 110 | 120 | 130 | 150 | |||||
14 | 60 | 70 | 90 | 100 | 110 | 130 | 140 | 170 | 190 | 200 | ||
16 | 50 | 60 | 80 | 80 | 100 | 110 | 120 | 140 | 160 | 180 | ||
18 | 40 | 50 | 70 | 70 | 80 | 100 | 110 | 120 | 140 | 150 | ||
22 | 30 | 40 | 50 | 60 | 70 | 80 | 80 | 100 | 110 | 120 | ||
25 | 30 | 40 | 50 | 50 | 60 | 70 | 70 | 80 | 100 | 100 | ||
28 | 50 | 60 | 60 | 70 | 80 | 90 |
The operating pressure of the tube is calculated according to ASME B75 and B88 standard and is calculated at temperatures from -28 to 37 °C.
400 Alloy Tube (Monel)
Annealed seamless tubing to ASTM B165. The tube must be suitable for bending, and there must be no damage or deep scratches on it. Vickers hardness 75 or less. Diameter tolerances: +/- 0.13 mm.
Table 7. Alloy 400 Inch Seamless Tubing
Tube diameter, inch | Wall thickness, (inch) | |||||||
0.028 | 0.035 | 0.049 | 0.065 | 0.083 | 0.095 | 0.109 | 0.12 | |
Working pressure (psi) | ||||||||
1/8 | 7900 | 10200 | ||||||
1/4 | 3700 | 4800 | 7000 | 9600 | ||||
3/8 | 3100 | 4400 | 6100 | |||||
1/2 | 2300 | 3300 | 4400 | |||||
3/4 | 2200 | 3000 | 4000 | 4600 | ||||
1 | 2200 | 2900 | 3400 | 3900 | 4300 |
Table 8. Alloy 400 Metric Seamless Tubing
Diameter OD mm | Wall thickness, (mm) | |||||||||
0.8 | 1.0 | 1.2 | 1.5 | 1.8 | 2.0 | 2.2 | 2.5 | 2.8 | 3.0 | |
Working pressure, (Bar) | ||||||||||
6 | 370 | 480 | 590 | 750 | ||||||
8 | 350 | 430 | 550 | |||||||
10 | 270 | 330 | 430 | |||||||
12 | 220 | 270 | 350 | |||||||
14 | 190 | 230 | 290 | 360 | ||||||
18 | 170 | 220 | 270 | 310 | 340 | |||||
20 | 200 | 240 | 270 | 300 | 350 | |||||
25 | 170 | 210 | 240 | 270 | 310 | 330 |
The operating pressure of the tube is calculated according to ASME B165 standard and is calculated at temperatures from -28 to 37 °C.
The pressure safety factor is 3.7.
C276 alloy tube
Annealed alloy C276 tube per ASTM B622. The tube must be suitable for bending and must not have deep scratches. Vickers hardness 100 or less. Diameter tolerances: +/- 0.13 mm.
Table 9. Alloy C276 Metric Tube
Tube diameter, inch | Wall thickness, (inch) | |||||
0.020 | 0.028 | 0.035 | 0.049 | 0.065 | 0.083 | |
1/8 | 8,200 | 12,000 | 15,300 | |||
3/16 | 5,300 | 7,700 | 9,900 | 14,400 | ||
1/4 | 5,600 | 7,200 | 10,600 | 14,400 | ||
5/16 | 5,700 | 8,200 | 11,300 | |||
3/8 | 4,700 | 6,700 | 9,200 | |||
1/2 | 3,400 | 4,900 | 6,700 | 8,800 |
Table 10. Metric Alloy C276 Tube
Tube diameter, mm | Wall thickness, (mm) | |||||
0.8 | 1.0 | 1.2 | 1.5 | 1.8 | 2.0 | |
Working pressure, (bar) | ||||||
6 | 450 | 600 | 760 | 1,000 | ||
8 | 440 | 550 | 730 | |||
10 | 340 | 430 | 570 | |||
12 | 280 | 350 | 460 | 580 | 660 |
The operating pressure of the tube is calculated according to ASME B622 standard and is calculated at temperatures from -28 to 37°C.
The pressure safety factor is 3.6.
825 alloy tube
Annealed alloy C276 tube per ASTM B622. The tube must be suitable for bending and must not have deep scratches. Vickers hardness 201 or less. Diameter tolerances: +/- 0.13 mm.
Table 11. Alloy 825 Inch Tubing
Tube diameter, inch | Wall thickness, inch | |||||
0.020 | 0.028 | 0.035 | 0.049 | 0.065 | 0.083 | |
1/8 | 7,300 | 10,700 | 13,700 | |||
3/16 | 4,700 | 6,800 | 8,800 | 12,800 | ||
1/4 | 5,000 | 6,400 | 9,300 | 12,700 | ||
5/16 | 5,000 | 7,300 | 10,000 | |||
3/8 | 4,100 | 5,900 | 8,200 | |||
1/2 | 3,000 | 4,300 | 5,900 | 7,800 |
Table 12. Metric Alloy 825 Tube
Tube diameter, mm | Wall thickness, inch, ((m)) | |||||
0.8 | 1.0 | 1.2 | 1.5 | 1.8 | 2.0 | |
Working pressure, (bar) | ||||||
6 | 460 | 600 | 730 | 930 | ||
8 | 430 | 530 | 680 | |||
10 | 340 | 410 | 530 | |||
12 | 280 | 340 | 430 | 530 | 600 |
The operating pressure of the tube is calculated according to ASME B423 standard and is calculated at temperatures from -28 to 37°C.
The pressure safety factor is 3.65.
Table 13. Inch seamless Super Duplex tube
Annealed alloy C276 tube per ASTM A789. The tube must be suitable for bending and must not have deep scratches. Vickers hardness 32 or less. Diameter tolerances: +/- 0.13 mm.
The operating pressure of the tube is calculated according to ASME B423 standard and is calculated at temperatures from -28 to 37 °C.
The pressure safety factor is 3.
625 alloy tube
Table 14. Alloy 625 Inch Tubing
Wall thickness, inch | Wall thickness, (inch) | |||||
0.020 | 0.028 | 0.035 | 0.049 | 0.065 | 0.083 | |
Working pressure (psi) | ||||||
1/8 | 8,400 | 12,200 | 15,600 | |||
3/16 | 5,400 | 7,800 | 10,100 | 14,600 | ||
1/4 | 5,700 | 7,300 | 10,600 | 14,600 | ||
5/16 | 5,700 | 8,300 | 11,400 | |||
3/8 | 4,700 | 6,800 | 9,300 | |||
1/2 | 3,400 | 5,000 | 6,800 | 8,900 |
Table 15. Metric Alloy 625 Tube
Tube diameter, mm | Wall thickness, (mm) | |||||
1.0 | 1.2 | 1.5 | 1.8 | 2.0 | ||
Working pressure (psi) | ||||||
6 | 473 | 614 | 754 | 967 | ||
8 | 447 | 547 | 707 | |||
10 | 347 | 427 | 547 | |||
12 | 287 | 353 | 447 | 547 | 620 |
600 alloy tube
Table 16. Alloy 600 inch tube
Tube OD in. | Tube Wall Thickness, in. | |||
0.028 | 0.035 | 0.049 | 0.065 | |
Working Pressure (psig) | ||||
1/4 | 4,000 | 5,100 | 7,500 | 10,200 |
3/8 | 3,300 | 4,800 | 6,500 | |
1/2 | 2,400 | 3,500 | 4,700 |
Table 17. Metric Alloy 600 Tube
The pressure safety factor is 5.
Alloy 20 tube
Table 18. Alloy 20 inch tube
Tube diameter, inch | ||||||
0.02 | 0.028 | 0.035 | 0.049 | 0.065 | 0.083 | |
Working pressure (psi) | ||||||
1/8 | 6800 | 9900 | 12700 | |||
3/16 | 4400 | 6300 | 8200 | 11900 | ||
1/4 | 4700 | 5900 | 8700 | 11900 | ||
5/16 | 4700 | 6800 | 9400 | |||
3/8 | 3800 | 5500 | 7600 | |||
1/2 | 2800 | 4100 | 5500 | 7300 |
Table 19. Metric Alloy 20 Tube
Tube diameter, mm | Wall thickness, (mm) | |||||
0.8 | 1.0 | 1.2 | 1.5 | 1.8 | 2.0 | |
Working pressure, (bar) | ||||||
6 | 390 | 500 | 610 | 780 | ||
8 | 360 | 440 | 570 | |||
10 | 280 | 350 | 440 | |||
12 | 230 | 280 | 360 | 450 | 500 |
The operating pressure of the tube is calculated according to ASME B167 standard and is calculated at temperatures from -28 to 37°C.
The pressure safety factor is 5.
Titanium tubes
Table 20. Inch seamless tube
Table 21. Metric Seamless Tubing
Seamless aluminum tubes
Table 22. Inch aluminum tube
Tube diameter, mm | Wall thickness, (inch) | ||||
0.035 | 0.049 | 0.065 | 0.083 | 0.095 | |
Working pressure (psi) | |||||
1/8 | 8600 | ||||
3/16 | 5600 | 8000 | |||
1/4 | 4000 | 5900 | |||
5/16 | 3100 | 4600 | |||
3/8 | 2600 | 3700 | |||
1/2 | 1900 | 2700 | 3700 | ||
5/8 | 1500 | 2100 | 2900 | ||
3/4 | 1700 | 2400 | 3200 | ||
1 | 1300 | 1700 | 2300 | 2700 |
Table 23. Metric aluminum tube
Tube diameter, mm | Wall thickness, (mm) | ||||||
1.0 | 1.2 | 1.5 | 1.8 | 2.0 | 2.2 | 2.5 | |
Working pressure, (bar) | |||||||
6 | 340 | 420 | |||||
8 | 250 | 300 | |||||
10 | 190 | 240 | |||||
12 | 160 | 190 | 250 | 310 | |||
14 | 130 | 160 | 210 | 260 | |||
15 | 120 | 150 | 190 | 240 | |||
16 | 120 | 140 | 180 | 220 | |||
18 | 120 | 160 | 190 | 220 | |||
20 | 140 | 170 | 190 | ||||
22 | 130 | 150 | 170 | 190 | |||
25 | 110 | 130 | 150 | 170 | 190 |
Decrease in tube operating pressure with increasing temperature
As the temperature rises, the operating pressure of the fittings and tube decreases.
To determine the operating pressure of the tube and fittings, multiply the pressure by the reduction factor from Table 24.
- Seamless 316 stainless steel tubing with 1/2" diameter and 0.065" wall thickness.
- Working pressure at -28 to 37°C 5100 psi as shown in Table 1.
- To determine operating pressure at 649°C, multiply 5100 psi by 0.37 from the table 5100 psi x 0.37 = 1887 psi
Table 24. Pressure reduction coefficients with increasing temperature
ASTM standard | A269 | B75 | A179 | B165 | B622 | B423 | B444 | B167 | A789 | B729 | B338 | B210 | |
Temperature | Stainless steel steel 316 | Copper | Carbon. steel | Alloy 400 | Alloy 276 | Alloy 825 | Alloy 625 | Alloy 600 | Super duplex | Alloy 20 | Titanium | Aluminum | |
F ° | C ° | ||||||||||||
100 | 38 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
200 | 93 | 1 | 0.80 | 0.96 | 0.88 | 1 | 1 | 0.92 | 1 | 1 | 0.86 | 0.88 | 1 |
300 | 149 | 1 | 0.78 | 0.90 | 0.82 | 1 | 1 | 0.88 | 1 | 0.86 | 0.85 | 0.72 | 1 |
400 | 204 | 0.97 | 0.50 | 0.86 | 0.79 | 1 | 1 | 0.85 | 1 | 0.82 | 0.83 | 0.61 | 0.94 |
500 | 260 | 0.9 | 0.13 | 0.82 | 0.79 | 0.99 | 1 | 0.81 | 1 | 0.81 | 0.83 | 0.53 | 0.81 |
600 | 316 | 0.85 | 0.77 | 0.79 | 0.93 | 1 | 0.79 | 1 | 0.81 | 0.83 | 0.45 | 0.56 | |
650 | 343 | 0.84 | 0.75 | 0.79 | 0.90 | 1 | 0.78 | 1 | 0.82 | 0.40 | |||
700 | 371 | 0.82 | 0.73 | 0.79 | 0.88 | 1 | 0.77 | 1 | 0.82 | ||||
750 | 399 | 0.81 | 0.68 | 0.78 | 0.86 | 1 | 0.76 | 1 | 0.82 | ||||
800 | 427 | 0.80 | 0.59 | 0.76 | 0.84 | 0.99 | 0.75 | 1 | 0.82 | ||||
850 | 454 | 0.79 | 0.50 | 0.59 | 0.83 | 0.98 | 0.74 | 0.98 | |||||
900 | 482 | 0.78 | 0.41 | 0.43 | 0.82 | 0.98 | 0.73 | 0.80 | |||||
950 | 510 | 0.77 | 0.29 | 0.81 | 0.97 | 0.73 | 0.53 | ||||||
1000 | 538 | 0.77 | 0.16 | 0.80 | 0.96 | 0.72 | 0.35 | ||||||
1050 | 566 | 0.73 | 0.10 | 0.68 | 0.72 | 0.23 | |||||||
1100 | 593 | 0.62 | 0.06 | 0.55 | 0.72 | 0.15 | |||||||
1150 | 621 | 0.49 | 0.45 | 0.72 | 0.11 | ||||||||
1200 | 649 | 0.37 | 0.36 | 0.72 | 0.10 | ||||||||
1250 | 677 | 0.28 | 0.29 |
Ordering information
Tube designation
Diameter inch | 1/16 | 1/8 | 3/16 | 1/4 | 5/16 | 3/8 | 1/2 | 5/8 | 3/4 | 7/8 | 1 | 1 1/4 | 1 1/2 | 2 |
Designation | 1 | 2 | 3 | 4 | 5 | 6 | 8 | 10 | 12 | 14 | 16 | 20 | 24 | 32 |
Diameter mm | 2mm | 3mm | 4mm | 6mm | 8mm | 10mm | 12mm | 16mm | 18mm | 22mm | 25mm | 32mm | 38mm | 50mm |
Designation | 2M | 3M | 4M | 6M | 8M | 10M | 12M | 16M | 18M | 22M | 25M | 32M | 38M | 50M |
Thread size designation
Thread size, inch | 1/16 | 1/8 | 1/4 | 3/8 | 1/2 | 3/4 | 1 | 1 1/4 | 1 1/2 | 2 |
Designation | 1 | 2 | 4 | 6 | 8 | 12 | 16 | 20 | 24 | 32 |
N | 1N | 2N | 4N | 6N | 8N | 12N | 16N | 20N | 24N | 32N |
R | 1R | 2R | 4R | 6R | 8R | 12R | 16R | 20R | 24R | 32R |
G | - | 2G | 4G | 6G | 8G | 12G | 16G | 20G | 24G | 32G |
Material designation
Material | Designation | |
Element | Assembled product | |
Stainless steel steel 316/316L | SS | S.S.A. |
Carbon steel | WITH | C.A. |
Brass | B | B.A. |
6Mo | 6MO | 6MOA |
Alloy 20 | L20 | L20A |
Monel 400 | L400 | L400A |
Alloy 600 | L600 | L600A |
Alloy 625 | L625 | L625A |
Alloy 825 | L825 | L825A |
Hasteloy | C276 | C276A |
Duplex | D | D.A. |
Super duplex | SD | S.D.A. |
Titanium | TI4 | TI4A |
Aluminum | AL | A.L.A. |
Teflon (PTFE) | P.E. | PEA |
To order, select the appropriate product number and add the material designation to it.
- To order an assembled fitting, add the material designator and the assembled designation. Example: AU-8-SSA
- To order an item, add only the material designation to the number. Examples: Stainless steel nut steel 1/2 inch: AN- 8 - SS Front ring made of stainless steel. steel 1/2 inch: AFF-8-SS
The impulse tube is the main element of pneumatic and hydraulic control systems. The number of control drives at oil refineries and chemical plants amounts to hundreds and sometimes thousands. Such figures are due to the particular complexity technological processes, high level of automation and fire and explosion hazard of production.
One of the most current problems currently there is a lack detailed instructions for installation of impulse tubes. The most famous document regulating this area of work is SNiP 3.05.07-85. The laying of pipes is standardized in the chapter “PIPE LININGS”. However, these norms and rules indicate only general points, for example, such as:
clause "3.21. Pipe lines, with the exception of those filled with dry gas or air, must be laid with a slope that ensures condensate drainage and gas (air) removal, and have devices for their removal."
Having extensive experience in installation various systems, the NTA-Prom company provides training for operating services in various areas. In particular, at our seminars we teach how to lay impulse pipes and how to work with them.
It should be noted that the use of an impulse tube when laying pneumatic and hydraulic systems is much more convenient compared to using thick-walled pipes. A number of arguments can be given to prove the above:
- During installation, the impulse tube can be bent using a special tool. When using thick-walled pipes, it is necessary to absolutely accurately take into account and lay out all bends, runs and transitions in advance.
- Fewer connections than a pipe results in fewer potential leak paths.
- When bending the impulse tube there are no right angles as when using bends. Accordingly, when transporting a medium in pipelines made from a seamless tube, there is a lower pressure drop and less likelihood of hydraulic shocks and destructive vibrations of the pipeline.
- Laying impulse lines is more economical in terms of materials and work space.
Below we will briefly summarize the most important principles impulse tube gaskets:
1.The tube must be placed following the basic rules:
1.1Avoid placing the tube directly in front of various structural connections, doors, hatches and equipment.
1.2 It is prohibited to block access to equipment controls and emergency shutdown buttons.
1.3 When laying, it is necessary to provide for the possibility of subsequent repair and maintenance of the lines.
1.4 Pipes installed at a low level should not be used for support.
1.5 Tubes must be placed in such a way that there is no danger of falling.
1.6 Tubes installed on high level, should not be used as handrails.
1.7 Pipes should not be used as a support for other objects
2. When laying pipes, pipe supports must be used.
2.1 Proper support limits the impact of impulses and vibration on impulse lines.
2.2 To avoid sagging of the pipe, when installing the pipe, long spans without supports should not be formed.
2.3 Pipe lines should not be subject to torsional or linear forces from other equipment (valves, fittings, regulators, etc.)
2.4 The interval for installing supports is determined based on the characteristics of the medium and the diameter of the tube.
3. Installation of several tubes must be carried out vertically in a row.
3.1 When installing several pipes, avoid places where dirt, aggressive media and pollutants accumulate.
3.2 In the case of horizontal installation of the tube due to special needs, the tubes must be placed in boxes or protective covers.
4. When installing tubes, it is necessary to install compensation loops:
4.1 Thanks to the use of expansion loops, it is possible to replace the section of tube between the fittings.
4.2 The use of compensation loops allows you to compensate for the compression and expansion of tubes during temperature fluctuations.
4.3 Hinges also allow easy access for maintenance and removal of fittings.