Metal furniture factory. Metal furniture

A metal reception desk made of sheet material can be used as a cash register, perfect for presentation displays of various products. Metal Reception stands - the advantages of ordering from MZTO with high quality workmanship; stylish appearance; reliability; practicality and functionality. At the request of the client, the structure is equipped pull-out shelves, wardrobe-safe, etc. If you want to use a reception desk to solve specific commercial problems, just contact the specialists of the MZTO company using any in a convenient way and clarify this possibility. All metal furniture from the manufacturer MZTO fully complies with international ISO standards and the requirements of state certification of the Russian Federation.

Custom metal cabinets Cabinets are a sought-after item for both office and home furnishings. Metal cabinets are an excellent replacement wooden furniture. The Moscow plant of commercial equipment produces cabinets different sizes double and single leaf, with drawers and without them. Depending on the type of design, cabinets can be wall-mounted or floor-mounted. Product bodies are made of high-quality steel and coated with powder paint by spraying. According to their purpose, furniture is divided into: metal accounting cabinets in which secret information is stored; wardrobes are the most popular type; metal filing cabinets, complete with a large number shelves

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Nice metal table

• the edge at the rear edge of the table top - it is this that allows you to maintain order when working with documents and small office supplies;
• built-in cabinet for documents;
• presence of wheels - metal tables heavier, so they need devices to move around the apartment.

A metal table is usually made from sheets of rolled iron or stainless steel. It is often coated with a special solution that prevents corrosion. In addition, it is not always comfortable to work on “bare” metal. The coating will allow you to use metal table without inconvenience.

The best place to buy a metal table is at the MZTO plant

Like many enterprises, our company is engaged not only in the production of metal structures, but also in their sale. But there are thousands of such selling factories on the territory of our Motherland!

Why should the choice be made in favor of MZTO? The answers are simple:

• manufacturing metal furniture - our main activity. Many factories make chairs and bedside tables from leftovers. metal structures- “in addition” to the main production. We initially work as a manufacturer of household items;
• metal tables to order - our second highlight. You don’t want your office to have a “cast iron monster” from the times of developed socialism, do you? If you have any creative ideas, then we will always be ready to bring them to life;
• used everywhere metal furniture - walls, tables or corners between walls can become a haven for a cozy table or bedside table. Therefore, our task becomes broader - not just to do it, but to do it ergonomically.

The best performance indicator is positive reviews our clients. Furniture should be durable, and the build quality should emphasize its beauty! Just take a look at our product lines and feel how elegant, reliable and functional they are.

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A small cabinet is ideal for small items, linen or bedside accessories. Small bedside tables can be divided into two groups according to the principle of organizing drawers: with pull-out sections; with spare sections. The first type - a metal cabinet with drawers - is best suited for the home. The range of use of such furniture is very wide: it is for storing linen, cosmetics, personal items, etc. A cabinet with two shelves is perfect as a bedside table. The second type of furniture - a cabinet with spare sections - is suitable for office premises, hospitals and sanatoriums. Divided into two compartments allows you to store all your personal items without fear of losing them.

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Advantages of trolleys for servicing large premises; trolleys for cleaning rooms make it possible to speed up the work of the cleaner by 2 times; one cart allows you to place not only a bucket and a rag, but also cleaning accessories. Especially for them, stainless steel trolleys are equipped with small compartments with a partition; metal cart on wheels has telescopic handle up to 1 m 20 cm long, which reduces the effort required to move the structure; Each metal cart is equipped with rubberized wheels that prevent it from sliding on wet floor. Each wheel is mounted on a metal pin, which creates clearance between the bottom plate of the cart and the floor.

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Metal furniture to order

• Metal cabinets, double-leaf and single-leaf;
• metal tables of various modifications;
• cabinets with drawers, double and single doors;
• sinks of different sizes;
• sorting and mobile carts are equipped with a wheel mechanism.

Factory production of metal furniture guarantees reliability and durability.

Metal furniture appeared many years ago, but it is still relevant. It is used in the interior of offices, warehouses, and shops. For the production of metal furniture, CJSC Moscow Trade Equipment Plant (MZTO) uses only quality material, corresponding state standards. Metal frames created from stamped parts reliable design, capable of withstanding significant loads.

The excellent qualities and properties of this type of furniture explain the wide range of use of these products. Cabinets are useful both in the garage for storing tools and small spare parts, and in utility rooms for placing cleaning equipment.

The advantages of metal furniture are as follows:

1. Durability - such furniture is not susceptible to mechanical damage, shock, and can withstand heavy loads;
2. Durability - the ability to easily bring it into proper shape (paint);
3. Environmentally friendly - the furniture is not treated with resins and other chemical compounds;
4. Easy to use, easy to clean.

But the main advantages of furniture made of metal are fire resistance, practicality and functionality. Therefore, it is used to store documents and archives. A reasonable alternative to wooden furniture is metal furniture; Moscow produces excellent products of this type.

Metal furniture is universal and is in great demand among consumers. You can order or buy MZTO products both at retail and in large quantities. Selling metal furniture in bulk is mutually beneficial for the consumer and the manufacturer. We are engaged in the production of metal furniture to order. The minimum cost of a batch of custom-made products is 40 thousand rubles.

There are several technologies for producing metal furniture. We will talk about the production of workbenches using the example of the production workshop of the MetaCon company.

General view of the workshop. Metal products are produced here: workbenches, cabinets, racks, beds, etc.

Small factories and enterprises use machines and manual labor. Metalworkers create the foundation for metal furniture. They use:

• milling and turning machines;
• edgers (mechanical guillotines);
• a grinder is an indispensable tool in any production;
• hand tool for working with metal (cutter, sledgehammer, metal scissors, vice, etc.).

The base is created from metal blanks (rolled metal): corners, steel pipes, channels and strips. They are cut using circular saws to get the part of the required size.

Measure 7 times - cut 1 time or the welder will be unhappy

To fasten the workpieces together, you need a welder and welding machine. This is hard work. The more accurately the welder makes it, the less you will need to work with a grinding machine.

Welding the workbench frame – handmade metal furniture in Russia

All this work is needed to create the frame.

This is what the frame of the Svyatogor workbench looks like. Nothing to do with the final version.

Production of metal furniture - work with sheet metal

Cold steel sheet is a material that is used to create: walls, shelves and coverings for countertops. Rolled steel sheets are delivered to the workshop in rolled form.

Rolled steel sheets, which are used in the production of metal furniture

A drawing machine is used to unwind the sheet. It allows you to straighten the sheet for further processing. Drawing machines can be different forms and sizes. For the production of metal furniture they use small machines. The metal is untwisted and cut.

After straightening and cutting, the sheet is sent to the press. There are two types of press: manual and automatic.

An automatic press cuts out a part from a sheet with all the necessary holes, grooves and the necessary relief.

On modern models presses use special dies. They allow you to speed up your work as much as possible. A cabinet can consist of 60–70 parts or more. Therefore, the speed of production of parts is very important. However, this is an expensive machine. Small and medium-sized companies rarely use them.

The most commonly used press is a numerically controlled press or a manual press. It is noticeably cheaper to maintain and allows you to create piece metal furniture. The operating speed of such a press is 10 times lower than an automatic one. The semi-automatic press can be programmed to create individual parts. But you can’t do it without an operator.

A press brake is used to bend sheet metal.

When the necessary holes are made in a sheet of metal, it is given a shape. To do this, use a hydraulic press brake or special bending machines.

Completion of work: sanding, installation of drawers, shelves and countertops

The layout frame is sanded and coated with anti-corrosion paint. Then it is supplemented with metal drawers, walls and shelves. Shelves are made of metal or wood (MDF, chipboard).

The table top is covered steel sheet from 1 to 5 mm thick. It will protect the MDF board from mechanical damage and corrosive liquids.

All parts of metal furniture are painted and fastened together using fittings.

The result of the work of a carver, welder, mechanic and painter

Technologies for the production of metal furniture vary greatly. The more advanced the equipment, the less manual labor and mechanical machines are used. In large factories there are automatic production lines. They allow you to produce wholesale quantities of metal furniture in a short time (3 – 5 days).

The MetaCon company uses manual labor. Therefore, we can create metal furniture according to individual sizes.

• It does not corrode because it is treated with polymer powder coating, the color of which can be selected from a wide palette;
• Able to last long term;
• Not susceptible to aggressive external factors, including the formation of mold or mildew;
• Non-toxic because, unlike wooden structures, it contains no resins..

In addition to the production of shelving and cabinets, the production of related products, for example, workbenches and benches, has been established.

The metal furniture plant in Moscow carries out both mass production and custom work. Moreover, it is allowed to work according to drawings provided by the client.

Bending sheet metal includes several steps. It is important to note that monitoring compliance with safety precautions and production process technology is of particular importance at each stage. This can only be fully realized on the premises of a specialized plant.

The first stage is called preparatory. At this stage, the product configuration is developed, dimensions, angles, and bend locations are specified. The result of exploratory actions is a kind of development.

Then the sheet is cut for CNC metal bending, based on the drawn up plan. After this, the method for carrying out the operation is determined: a standard guillotine or the use of more precise plasma cutting.

At the third stage, the resulting workpiece is clamped in the machine with the help of hydraulic boosters, and the process itself is carried out using a hydraulic press. It is important to understand that the force and location of pressure on the rental will be determined according to the drawing.

After completion of the previous high-tech item, a check is carried out on all specified parameters. If the product meets them, then the entire batch that needs to be manufactured is submitted. However, even after this, selective control of the material is carried out.

Most often, before being sent to the bending mill, the workpiece is cut. This determines the inextricable coexistence of metal bending and cutting, since the work is performed sequentially.

In this article:

Furniture production is one of the most promising and profitable areas of business. It is quite widespread and developed - competition in this area is quite high. From huge furniture factories to artisanal “folk” crafts, the upholstered and cabinet furniture market offers many product options to meet consumer demand. And to enter this market, a newcomer needs an impressive initial capital, or interesting idea, to attract sponsors. One of the most promising directions furniture business is the production of metal furniture.

Step one. Research market needs

An alternative to standard wood furniture

The scope of use of metal furniture is not limited to warehouses, medical, educational, sports institutions and manufacturing enterprises. Today, metal furniture is becoming increasingly popular in office settings (and we’re not just talking about standard safes) and even in the interiors of city apartments (especially when creating a style hi-tech). Many people prefer metal products as a good alternative to standard furniture made of chipboard, wood and other more “familiar” materials. What is the reason?

Advantages of metal furniture:

• durability - almost unlimited service life, ease of repair (in case of mechanical damage, scratches or chips, the furniture can be repainted in the desired color);
• strength: fire resistance, corrosion resistance, impact resistance external environment, impacts, physical damage. For these qualities, metal furniture is especially valued in areas with high loads: schools, kindergartens, shops, locker rooms in sports complexes and swimming pools;
• environmental friendliness. They are not used in the production of metal furniture. chemical compounds And harmful resins, as in products made from chipboard, which is especially important for use in medical and children's institutions;
• ease of use. Metal furniture is easy to clean, does not require special care and, unlike wooden furniture, does not dry out, is not deformed by moisture and has no restrictions on the use of detergents and disinfectants;
• stylish appearance . Even if the furniture is painted with standard polymer powder paint, it looks aesthetically pleasing and will fit into almost any modern interior. This coating provides additional protection against corrosion and various damages. But, if desired, metal furniture can be easily repainted in any shade.

Step two. Market analysis

It is necessary to assess the level of competition and analyze the market for the production of metal furniture in your city and surrounding area. Determine the list of products offered by other manufacturers, identify shortcomings in the work. Remember that they are already working, have certain advertising and a circle of consumers, so the newly created manufacturing company should have a significant advantage in the eyes of potential buyers (a wider range of products, discounts, free shipping or other related services).

In order to properly organize the production of metal furniture, you should clearly define the scope of its potential application in your region.

The most popular areas of use of metal furniture:

• Office premises - the area of ​​the most active demand for metal furniture. Products in demand: safes, filing cabinets, shelving, file cabinets, fireproof cabinets, etc.;
• Warehouses (mainly racks for storing products);
• Shops, supermarkets, catering establishments (metal shelving, tables, lockers for storing bags);
• Social and cultural establishments (locker rooms, metal cabinets).

Step three. Decide on an organizational form

It is planned to open the production of metal furniture, accepting orders from furniture stores, the public, law firms and other organizations.
If the planned end consumer is private individuals, you can register production for individual entrepreneur. But if a sufficiently large percentage of customers are government agencies and legal organizations, it is preferable to register an LLC. However, to optimize taxation, both forms of ownership are often opened simultaneously. The production of metal furniture does not require licensing.

Step four. Selection of premises

It is necessary to select two types of premises:

• a production workshop with a warehouse where the production line will be located, products will be manufactured and stored;
• an office where approvals will take place, catalogs and advertising samples of products will be displayed, and orders will be accepted.

The office should be located within reach of potential consumers, in areas with good traffic. But the premises for a production workshop can also be on the outskirts, in an industrial zone or outside the city, where the rental cost is lower. Most best option - when the office is also a sales store finished products and is located in the same place as production.

Step five. Description of technology and selection of equipment

Production orientation: manufacturing of products from sheet iron and stainless steel upon request for various fields applications. Production of products is designed for small and medium-sized series.

Main stages of production

1. Product design according to customer orders, creation electronic model(translation of drawings into electronic view), construction of development plans, adaptation to production capacities, preparation of technological documentation and CNC programs;
2. Primary metal processing. Cutting blanks using a laser, bending metal on high-precision CNC machines;
3. Welding work: contact, semi-automatic, manual and other types, depending on the technological requirements for this type of product;
4. The final stage of the main cycle - powder coating of the product;
5. If necessary, case assembly.

Required Equipment

Some manufacturing enterprises offer ready-made technological lines for the production of metal furniture.

Minimum set for production:

• machine for laser cutting metal (Fig. 3.1);
• CNC machines for bending metal (Fig. 3.3), with which you can set the required dimensions and obtain a product with minimal risk of defects, thanks to the high accuracy of the programmable equipment;
• welding equipment (Fig. 3.2);
• application equipment powder paint(Fig. 3.4) (depending on the chosen painting method: electrostatic spraying using air, flame, etc.).

Step six. Recruitment

Administrative staff: director, accountant, office manager (who will accept orders), sales manager.

Production personnel depends on the size of production: technologist, workers (3-8 people), operator for working with CNC machines.

Step seven. Drawing up a business plan

After conducting market analysis and preparatory work, based on the information received, it is necessary to draw up a business plan. Of course, calculations in each specific case will be individual, since they depend on different initial data (rental cost in your region, planned production, presence of competition and the price of the finished product, cost of equipment, number of workers, etc.).

Consumable part:

• rent production premises(300,000 rub./year);
• office space/for receiving orders/showroom (RUB 200,000/year);
• consumables: metal (from RUB 500,000/year);
• purchase of equipment (300,000 – 1,500,000 rubles);
• staff salaries, taxes (from RUB 1,200,000/year and above);
• Total: to start you need 2,500,000 - 3,700,000 rubles.

Revenue part:

• sale of finished products (from RUB 350,000/month)
• Total: from RUB 4,200,000/year.

According to a rough calculation, the payback period for the production of metal furniture - from six months to a year.

In practice, most manufacturing plants operate much more large sums. But it all depends on how correctly you carry out the organization own business. For example, you can search for clients and develop a base of potential consumers even before launching production capacity, at the initial stage it is preferable to minimize costs by not opening showrooms and a store, but by turning to existing furniture stores (which do not have a range of metal products) with a proposal for cooperation, etc.