Job description for a bale and automation adjuster. etc. adjuster of instrumentation and automation (5th category). Instrumentation and Automation Engineer
Mechanic for instrumentation and automation (KIPiA) 2nd category
Characteristics, works.
1. Repair, adjustment, testing and commissioning of simple, magnetoelectric, electromagnetic, opto-mechanical and heat measuring devices and mechanisms.
2. Locksmith processing of parts according to 12 - 14 qualifications.
3. Determining the causes and troubleshooting of simple devices.
4. Installation of simple wiring diagrams.
5. Coiling springs from wire in a cold state, protective lubrication of parts.
6. Repair of devices of medium complexity under the guidance of a more highly qualified locksmith.
Must know:
Device, purpose and principle of operation of repaired devices, mechanisms;
- schemes of simple special adjusting installations;
- basic properties of conductive and insulating materials and methods for measuring resistance in various links of the circuit;
- purpose and rules for the use of the most common universal and special devices and instrumentation;
- grades and types of anti-corrosion oils and greases;
- name and marking of processed materials;
- basics of electrical engineering in the scope of the work performed.
Work examples.
1. Ammeters, voltmeters, pressure gauges, galvanometers - medium repair and adjustment.
2. Carriage scales - processing of various parts.
3. Commercial scales, mobile and stationary (mortise) - replacement and repair of platform flooring and weight holders.
4. Weights trade and conditional - repair and delivery under branding.
5. Details simple to devices - metalwork with threading in through holes.
6. Frames for transformers - manufacturing.
7. Gear wheels with a futor - picking.
8. Cinema and cameras - change of eyepieces, locks, caps, repair of frame counters.
9. Magnetic contactors and starters - medium repair.
10. Technical pressure gauges - assembly.
11. Millivoltmeters - medium repair, verification and delivery after testing.
12. Relay base - template assembly.
13. Instruments - setting to mechanical zero.
14. Trailers, binoculars, spotting scopes - repair and adjustment.
15. Piezoacoustic transducers, electromagnetic sensors - medium repair.
16. Copper conductors for resistances - billet.
17. Regulators, distributors and large relays - repair.
18. Copper and platinum resistance thermometers - assembly and calibration.
19. Contact thermocouples - assembly and adjustment.
20. Clamps of complex configuration - manufacturing.
21. Gears, bushings, mounting rings and other parts - pinning on rollers, drilling and reaming holes for pins.
Mechanic for instrumentation and automation (KIPiA) 3rd category
Job Description.
1. Repair, assembly, verification, adjustment, testing, adjustment, installation and delivery of heat-measuring, electromagnetic, electrodynamic, counting, optical-mechanical, pyrometric, automatic, self-recording and other devices of medium complexity with the removal of circuits.
2. Locksmith processing of parts according to 11 - 12 qualifications with fitting and fine-tuning of parts.
3. Drawing up and installation of circuit diagrams of medium complexity.
4. Coloring of devices.
5. Soldering with various solders (copper, silver, etc.).
6. Heat treatment of parts with their subsequent fine-tuning.
7. Determination of metal hardness with calibrated files.
8. Repair, adjustment and adjustment of particularly complex instruments and apparatus under the guidance of a more highly qualified locksmith.
Must know:
Device, purpose and principle of operation of repaired and adjusted devices and devices;
- state standards for testing and commissioning of individual devices, mechanisms and devices;
- the main properties of metals, alloys and other materials used in the repair;
- electrical properties of conductive and insulating materials;
- methods of heat treatment of parts with subsequent finishing;
- influence of temperatures on measurement accuracy;
- symbols for shut-off, control safety valves in thermal circuits;
- rules for the installation of narrowing devices;
- types of laying of impulse pipelines;
- installation of leveling and separating vessels;
- a system of tolerances and fits, qualifications and roughness parameters.
Work examples.
1. Ammeters, voltmeters, galvanometers, millivoltmeters, pressure gauges, electric meters, gearboxes - overhaul and adjustment.
2. Adding machines and typewriters of all systems - current and medium repairs.
3. Barometers - aneroids - repair and adjustment.
4. Technical scales - repair.
5. Commercial and automobile scales with a yoke indicating device - current and medium repairs, checking hardened steel parts of the scales, bending, grinding prisms, pillows and earrings.
6. Working weights - check on control scales.
7. Hydraulic sensors - pressure testing, repair.
8. Piezoacoustic sensors - overhaul, adjustment.
9. Details simple to devices - threading in blind holes.
10. Cinema and cameras - complete disassembly of shutters, repair of self-timers, setting lenses to focus, correcting apertures, adjusting pick-up coils.
11. Rings, ball holders - manufacturing.
12. Sorting magnets - production with installation on the machine.
13. Tubular pressure gauges - repair.
14. Micrometers with a division value of 0.01 mm - disassembly, fine-tuning of the microscrew, heel planes, nuts, as well as assembly and verification by plane-parallel end measures and interference glasses.
15. Potentiometers - disassembly, cleaning, assembly of the kinematic circuit.
16. Devices for electrical, electromagnetic and electrodynamic systems - overhaul.
17. Prisms - fine-tuning after hardening of simple guides.
18. Flow meters, time relays, mechanical float mechanisms - repair and adjustment.
19. Stereo distance meters, commander's pipes - repair and adjustment.
20. Tachometers - repair.
21. Thermocouples - installation.
22. Traction and pressure gauges - repair.
23. Electric chains - continuity.
Mechanic for instrumentation and automation (KIPiA) 4th category
Job Description.
1. Repair, adjustment, testing, adjustment, installation and commissioning of complex electromagnetic, electrodynamic, heat-measuring, optical-mechanical, counting, automatic, pyrotechnic and other devices with fitting and fine-tuning of parts and assemblies.
2. Adjustment and adjustment of the device of relay protection, electroautomatics, telemechanics.
3. Determination of defects in repaired devices and their elimination.
4. Locksmith processing of parts according to 7 - 10 qualifications and assembly of gear and worm gears.
5. Compilation and installation of complex wiring diagrams.
6. Calculation of the absolute and relative error in the verification and testing of devices.
7. Drawing up defective statements and filling out passports and certificates for devices and machines.
Must know:
Device, principle of operation and methods of adjustment of repaired and adjusted complex devices, mechanisms, devices;
- purpose and methods of adjustment of control and measuring and control and adjustment devices;
- methods of adjustment and calibration of instruments and apparatus and the rules for taking characteristics during their testing;
- rules for calculating resistances;
- diagrams of complex connections;
- rules for calculating the absolute and relative errors in the verification and testing of devices;
- designations of thermal and electrical circuits and drawings;
- system of tolerances and landings;
- qualifications and parameters of roughness;
- basics of mechanics and electronics in the scope of the work performed.
Work examples.
1. Autoregulators - checking and adjustment on existing equipment.
2. Film projection equipment - replacement of individual components and parts.
3. Adding machines and typewriters of all systems - overhaul and restoration.
4. Accurate analytical scales - repair, adjustment.
5. Scales bunker elevator - current, average and capital repairs, adjustment and check.
6. Commercial and automobile scales with rocker indicating devices - overhaul.
7. Scales for commodity and automobile scales with a dial pointing device - overhaul, medium and current repairs.
8. Scales mortise commodity mobile and stationary - current, average and capital repairs, installation, adjustment, check.
9. Viewfinders - repair, adjustment.
10. Water meters of all systems and all diameters in wells - installation with switching to other diameters, medium repairs.
11. Rectifiers - revision and repair.
12. Self-recording galvanometers and logometers - disassembly and repair.
13. Cinema and photographic equipment - repair of synchronizers; diaphragms of deceleration mechanisms, rangefinder adjustment.
14. Gear wheels - finishing the keyway with a nozzle on the axle.
15. Magnetic contactors, marine starters - medium repair.
16. Clock mechanisms of all kinds of instruments (pressure gauges, traction gauges, etc.) - overhaul with the manufacture of parts and adjustment.
17. Microscopes - repair with fine-tuning of parts and alignment.
18. Pressure gauges and indicators - disassembly, repair, assembly and adjustment.
19. Electric bridges - repair.
20. Horizontal and vertical optimeters - disassembly, repair, assembly and adjustment of quill turbines with the manufacture of caps, springs and tables.
21. Axles with tubes - final processing with fine-tuning.
22. Periscopes - repair and adjustment.
23. Optical and radiation pyrometers - overhaul.
24. Devices of the electromagnetic system - repair with disassembly of the kinematic mechanism and the movable system.
25. Electronic regulating devices - repair.
26. Polarized relay - revision, repair and adjustment.
27. Systems of mobile devices - balancing.
28. Voltage stabilizers - revision and repair.
29. Assembly tables - current repair.
30. Ultrasonic electromagnetic thickness gauges - medium repair.
31. Electric drives of all types - installation and adjustment.
Mechanic for instrumentation and automation (KIPiA) 5th category
Job Description.
1. Repair, adjustment, testing, adjustment, installation, adjustment and commissioning of complex heat-measuring, optical-mechanical, electrodynamic, counting, automatic and other devices with an automatic control unit with a summing mechanism and remote transmission of readings.
2. Identification and elimination of defects in the operation of instruments, manufacture of laboratory instruments.
3. Drawing scales, grids and drawing up complex sketches.
4. Recalculation of electrical appliances to other measurement limits.
5. Adjustment and verification of qualifications of all types of thermal and electrical instrumentation, automatic regulators and automatic power supplies.
Must know:
Design features of repaired complex and precise instruments and methods for their adjustment and alignment;
- arrangement of precise measuring instruments;
- causes of defects in the operation of devices and machines, measures to prevent and eliminate them;
- kinematic diagram of self-recording instruments of all types;
- rules for the repair, verification and adjustment of complex instruments and automata and the rules for choosing basic surfaces that guarantee the required accuracy.
Work examples.
1. Automatic power supply, pressure and temperature - repair, check and adjustment.
2. Autoregulators and devices - installation, adjustment, inspection to determine defects at the installation site and before repair.
3. Autoregulators and other equipment with electronic and semiconductor circuits - repair and reconstruction.
4. Film projection equipment - disassembly, repair, assembly, adjustment.
5. Carriage scales, automobile scales with rocker dial and pointing instruments - installation, adjustment, check of racks, platform brackets.
6. Goniometers - repair, check, adjustment.
7. Optical glass parts - fine-tuning.
8. Interferometers - repair, check, adjustment.
9. Cinema and cameras - setting the angle of the mirror, correcting the diaphragm block, the barrier.
10. Depth exemplary pressure gauges and potentiometers - repair with scale recalibration.
11. Self-recording and contact pressure gauges - repair.
12. Measuring machines for measuring lengths - repair, check, adjustment.
13. Processing machines of domestic production - assembling units.
14. Universal microscopes - repair, check, adjustment.
15. Instrumental microscopes - repair of the stroke head of the microscope; repair, assembly and checking of the table for accuracy.
16. Electric and electronic bridges - repair.
17. Precision levels - repair, check, adjustment.
18. Axes of arrows of devices - sharpening and polishing.
19. Automatic gas analysis devices, radioactive ultrasonic and radioactive pneumatic regulators, capacitive signaling devices, system blocks, etc. - repair, assembly and adjustment.
20. Oxygen and pyrometric devices - repair, check, adjustment.
21. Complex optical-mechanical devices of various systems and designs - repair, adjustment and testing.
22. Pointer measuring instruments - overhaul with replacement of main parts and assemblies - rewinding of frames, replacement of torque springs with selection of their strength, recalibration of instruments to other measurement limits.
23. Precision instruments (optical pyrometers, analytical, microanalytical balances, etc.) - complete overhaul with a guarantee of service life.
24. Universal devices for checking worm cutters - checking, adjusting.
25. pH meters - repair with complete disassembly and assembly.
26. Flowmeters with a secondary control device - repair.
27. Telecells of the telemechanization system, linear nodes and radio control - repair, assembly, testing and adjustment.
28. One-second theodolites - repair, check, adjustment.
29. Squares and calibration plates, sine rulers - repair and finishing of surfaces.
30. Thermal shields - switching of complex electrical circuits.
31. Eccentrics - finishing the curved surface on the goniometer.
Mechanic for instrumentation and automation (KIPiA) 6th category
Job Description.
1. Repair, adjustment, installation, testing, adjustment, adjustment and calibration of experimental, experimental and unique heat-measuring, automatic and electronic equipment of projection and optical systems, radioactive devices, radio station units, direction finders, radar installations.
2. Identification and elimination of defects in the operation of the equipment.
3. Determination of the degree of wear of parts and assemblies.
4. Adjustment and comprehensive testing after wiring diagrams for thermal control and automation of boilers, turbines and process equipment.
5. Assembling circuits for testing thermal automation devices.
Must know:
The device, the interaction of complex devices, the technological process of their assembly and methods of adjustment;
- electrical thermal diagrams of thermal automation devices;
- device and methods of alignment of complex control and adjustment devices;
- properties of optical glass, metals and auxiliary materials, conductors, semiconductors used in instrumentation;
- basics of calculation of gears of various gearing profiles and optical systems;
- fundamentals of physics, mechanics, telemechanics, heat engineering, electrical engineering, metrology, radio engineering and electronics in the amount of work performed.
Requires secondary vocational education.
Work examples.
1. Autoregulators and heat measuring devices - adjustment on existing equipment.
2. Analyzers of automatic composition of liquids and gases (titrimeters, infrared absorption gas analyzers) - overhaul and adjustment.
3. Film projection devices - adjustment of the Maltese and clamshell systems.
4. Electronic equipment - adjustment.
5. Scales automatic portion - overhaul, installation, adjustment and verification.
6. Scales and weights exemplary - repair, adjustment, verification.
7. Exemplary wagon scales - repair, installation, adjustment and verification.
8. Optical-acoustic gas analyzers - overhaul, adjustment.
9. Rangefinders - repair and adjustment of the optical system.
10. Television meters - repair, check.
11. Cinema and cameras - adjusting shutters, repairing the slowdown mechanism, replacing the rangefinder prism, eliminating backlash in the range camera "Kyiv", "Start", "Change" and repairing the self-timer, eliminating mirror drop, correcting uneven film buckles, setting lenses to focus , cleaning the viewfinder, changing the mirror, adjusting the lens cocking spring.
12. Magnetic oxygen meters - installation and adjustment.
13. Contours of oscillatory telecells of telemechanization systems - repair, adjustment.
14. Comparators - repair, adjustment.
15. Reduction shops, Warren motors - repair and adjustment.
16. Resistance stores - repair.
17. Oscilloscopes - repair.
18. Optical pyrometers, radiation and potentiometers - repair and adjustment.
19. Checkweighing platforms - check.
20. Molds of complex configuration - manufacturing.
21. Salinity alarms - installation, repair, adjustment.
22. Automation schemes for blowing heating surfaces and continuous blowing boilers - repair and adjustment.
23. Wiring and switching diagrams - drawing up according to electrical circuit diagrams.
24. Resistance thermometers - winding the active part and welding the places of separation.
25. Control testers (devices) - repair.
26. Magnetic amplifiers - repair.
27. Selective devices - selection of places, marking and installation according to the concepts of thermal control and auto-regulation.
28. Electronic level gauges - repair and adjustment after installation.
Mechanic for instrumentation and automation (KIPiA) 7th category
Job Description.
1. Repair, maintenance, inspection, testing, installation, adjustment and commissioning of electronic devices based on microprocessors, mini- and micro-computers and terminal devices of the teleprocessing system.
2. Adjustment, adjustment and commissioning of complex systems of instruments and equipment control systems based on microprocessor technology with the performance of restoration repairs of elements of these systems, programming controllers, micro- and mini-computers and other equipment and electronic computers with output them to the specified operating parameters.
3. Diagnosis of equipment control systems using special test programs.
Must know:
Basic principles of building control systems based on microprocessor technology, functional and block diagrams of programmable controllers, micro- and mini-computers;
- design of microprocessor devices;
- basics of programming and theory of automated electric drive;
- ways of introducing technological and test programs;
- a method for setting up systems in order to obtain the specified static and dynamic characteristics of devices and instruments of converter technology;
- arrangement of the main instrumentation and diagnostic equipment, created on the basis of microprocessor technology;
- methods and organization of building "memory" in control systems.
Requires secondary vocational education.
Work examples.
1. Microprocessor "Intelligent" differential pressure gauges, pressure and level sensors - checking, testing, reconfiguration using communicators.
2. Microprocessor-based gas analyzers, moisture, salinity, quality meters - checking, testing, entering programs, changing ranges, determining faults by tests.
Mechanic for instrumentation and automation 8th category
Job Description.
1. Comprehensive maintenance and adjustment, repair, inspection, testing, installation and commissioning of complex and unique systems of instruments and equipment control systems based on microprocessor technology with the performance of restoration and repair work of these systems, programmable controllers, micro- and mini-computers and other equipment of electronic computers, as well as peripheral equipment.
2. Their diagnosis with the help of test programs and stands with the use of computer technology.
3. Drawing up tests and corrections of technological programs and stands using computer technology.
Must know:
Ways to build control systems based on microprocessor technology;
- schematic diagrams of programmable controllers, micro- and mini-computers;
- ways to correct technological and test programs;
- organization of a complex of works on adjustment and troubleshooting of devices and systems of computer technology;
- device and diagnostics of unique measuring and control systems and complexes;
- theory of automatic control;
- the main "languages" of programming used in specific technological equipment.
Requires secondary vocational education.
Work examples.
1. Microprocessor controllers, regulators - verification, programming, introduction of programs, selection of changes in the characteristics of regulation for each specific control node.
2. Microprocessor logic circuits - adjustment, verification, fault detection by tests.
3. Microprocessor devices with digital inputs and outputs - checking, programming.
4. Microprocessor-based intelligent sensors for pressure, temperature, level sensors - setting, programming, testing, testing using a communicator using the HART or SMART protocol.
5. Microprocessor controllers, vibrometers - adjustment, programming, repair, delivery for testing.
6. Microprocessor-based level gauges, recorders, paperless recorders (based on a micro-computer), microprocessor-based gas analyzers, pH meters, humidity and temperature meters - connection to a PC, configuration, programming, adjustment, testing, delivery for verification.
Professional standard by profession Instrumentation and control fitter -.
Characteristics of works. Adjustment of instruments and installations of automatic control of medium complexity with a summing mechanism and remote transmission of readings. Adjustment, testing and commissioning of blocks of medium complexity and power supply systems for electronic computers and control machines, instruments and information-measuring systems. Checking the electrical parameters of regulated equipment using various instrumentation. Drawing up layout diagrams for regulation and testing of complex mechanisms, devices, systems.
Must know: the principles of establishing the modes of operation of individual devices, devices and units; principles of regulation of blocks of medium complexity and stabilized power supplies; principles of coding and decoding in telemechanics systems; technology for setting up digital tracking systems; device, purpose and principle of operation of complex mechanisms of radio engineering systems and devices; methods and methods of electrical, mechanical and complex adjustment of complex devices and the technological sequence of adjustment; prototyping of complex schemes with the processing of their elements; fundamentals of mechanics.
Requires secondary vocational education.
Work examples
1. Automation of power supply, pressure and temperature - adjustment and verification.
2. Equipment for intra-factory dispatching communication of radio stations and intercoms - adjustment and adjustment.
3. Equipment for industrial television, electronic engraving machines - adjustment.
4. Telecontrol equipment for non-contact and relay systems - adjustment and adjustment.
5. Ultrasonic industrial equipment and flaw detection of medical equipment, phototelegraphs - adjustment.
6. Blocks on semiconductor devices - adjustment.
7. Blocks, units of complex chemical-thermal and electro-vacuum equipment - adjustment.
8. Vibrostands with an electronic control system - adjustment, check.
9. Relay protection - adjustment.
10. Machines, automatic, electric and electronic self-recording devices - adjustment and verification.
11. Automated washing machines - repair and adjustment of software devices.
12. Open-hearth, hardening, induction furnaces - adjustment of automation schemes.
13. Oxygen and pyrometric instruments - adjustment and testing.
14. Devices of corrective and programming devices - adjustment.
15. Radio blocks - connecting the block to the mains in a circuit with a power supply, setting the wavelength of the high-frequency part, removing the direct current mode, checking the radio frequency gain.
16. Systems of calculating devices - adjustment.
17. Metal-cutting machines of varying complexity and with program control, equipment for flexible technological processes - adjustment of automation.
18. Television and electronic-mechanical plotters - adjustment.
19. High and low frequency amplifiers (two to five stages of amplification) - adjustment with adjustment and adjustment of all parameters of incoming radio tubes, tuning the local oscillator circuits and equalizing the frequency band in bandpass amplifiers and cutoff filters, tuning the resonance, removing and plotting frequency characteristics.
The profession of a mechanic dealing with instrumentation is becoming more and more relevant every day. What is the reason? This will be discussed further.
Who is an I&C engineer?
Almost any enterprise has a variety of different instruments, sensors, meters and other technical devices. All such equipment must be supervised by someone. The instrumentation adjuster is the very specialist who is able to control the safe and efficient operation of all devices available in the production. So, a professional is obliged to conduct a periodic inspection of the equipment, its high-quality repair or replacement.
It should be noted right away that the profession in question is not so simple. After all, a competent specialist must have a fairly wide range of knowledge, skills and abilities. Without all this, it will not be possible to carry out their work functions qualitatively.
What should an I&C engineer know?
The profession has as many as seven categories, and therefore the knowledge of specialists with different qualifications can differ significantly. However, it is worth highlighting the most basic points that are enshrined in the special job description of the employee. Here is some of them:
- basics of technological methods of locksmith production;
- the device of the working tool and its purpose;
- techniques, methods and means of working with springs in a hot or cold state;
- methods of performing locksmith work;
- basics of electrical work;
- the basics of connecting wires;
- properties of materials for tinning;
- the basics of safety, methods and means of protection during work.
And much more. It is also worth giving the basic practical skills that an employee should have. Among them:
- performing locksmith processing;
- proper use of tools;
- high-quality soldering;
- elimination of defects, etc.
Thus, a mechanic and automation must have a fairly large stock of knowledge and skills. Moreover, this employee must constantly develop his knowledge and skills. After all, progress does not stand still, and working equipment is constantly being improved.
The rights of the instrumentation adjuster
The specialist in question, like any other officially working person, has a certain range of rights. What are these rights? How and when can they be implemented? The instrumentation adjuster, according to a special job description, has the right to:
- constantly improve their skills and professional skills;
- demand from management the necessary documents or tools for work;
- arrange all necessary benefits or social guarantees;
- receive full salary on time;
- offer superiors various ideas or plans to improve the organization.
Above, only the most basic rights that the specialist in question has were named.
Responsibility of the instrumentation adjuster
A mechanic for instrumentation and automation has not only rights, but also a certain share of responsibility for some of his actions. What does the special job description fix in this case? Here are key excerpts from that document:
- the employee bears disciplinary responsibility for staying at the workplace in a state of drug or alcohol intoxication;
- the employee is obliged to bear responsibility for the complete failure or improper performance of his main work functions and duties.
In addition, the employee is responsible for:
- for causing material damage to the organization;
- for committing offenses or crimes in the workplace;
- for conflicts or inciting discord in the work team.
Thus, an instrumentation and automation fitter, like any other employee, is obliged to bear disciplinary, administrative or criminal liability for a certain kind of act, depending on their severity and scale.
Required education for work
How and where is it necessary to study in order to get the profession of "instrumentation and automation adjuster"? Training for this profession is available almost everywhere, and it will be almost no difficulty to obtain the education necessary for the specialty. So, the specialty of the same name is present in almost any technical school or college, which can be entered on the basis of 9 classes of the school. The duration of training is about 3-4 years. However, it is worth noting that there are also special courses where you can get qualified much faster. There are, however, they are far from everywhere; but the number of disciplines and curricula does not differ much compared to.
Among the training cycles necessary for obtaining education are:
- educational practice;
- Physical Culture;
- professional certifications.
About the 2nd and 3rd category in the profession
The Unified Tariff and Qualification Guide characterizes the profession in question as a job with seven categories. Each skill level has its own range of responsibilities and functions. The 2nd and 3rd categories in the profession are, one might say, initial. As a rule, only college graduates who have completed their studies, workers with little experience, etc. are concentrated here. Here are examples of jobs typical for a specialist with a 2nd or 3rd category:
- work with large relays, distributors and regulators; their assembly and repair;
- assembly and calibration of copper or platinum resistance thermometers;
- assembly, repair and adjustment of compact thermocouples;
- production, repair and commissioning of various degrees of complexity of clamps;
- drilling, grinding, reaming, pinning and other work with gears, bushings, set rings, screws, etc.
About the 4th and 5th category in the profession
The Unified Tariff and Qualification Handbook contains indications of job descriptions for specialists of the 4th and 5th categories. It is in these documents that the main examples of the work of specialists are fixed. Here are the approximate types of work that a locksmith with the 4th category should carry out:
- capital or scale commodity or automobile scales with an index device, bunker or analytical scales;
- repair or restoration of adding machines;
- replacement of necessary parts in automatic regulators;
- inspection, repair or adjustment work.
The instrumentation adjuster, having the 5th category, is able to carry out work of approximately the following type:
- repair and adjustment of sights;
- replacement of gear axles;
- balancing of mobile devices;
- repair of assembly tables;
- revision of polarized relays, etc.
About the 6th and 7th category in the profession
The ranks of an instrumentation and automation adjuster indicate a lot: the level of education, work experience, professional skills, etc. The 6th and 7th qualification levels are considered quite important and prestigious.
What types of work are typical for specialists with the 6th category?
- Adjustment on the existing equipment of autoregulators and heat meters.
- Repair of electronic equipment.
- Work with automatic portion scales.
- Work with wagon exemplary scales.
- Repair of oscilloscopes.
- Works with
- Repair, adjustment and commissioning of various electronic selection devices.
What types of work are typical for a specialist with a 7th grade? Here are some examples:
- testing and verification of microprocessor devices (pressure sensors, differential pressure gauges, etc.);
- verification and testing work with gas analyzers, measuring instruments (moisture, salt, pressure, etc.).
About the 8th category in the profession
A specialist with the eighth grade is considered the most important and experienced specialist in production. Naturally, this kind of worker is endowed with particularly complex functions. What is the professional standard in this case?
The instrumentation fitter with the latest qualification level, in addition to managerial duties, must also:
- compile and maintain programs for microprocessor controllers, regulators and other devices;
- select the necessary characteristics that would meet the efficient, but at the same time economical and optimal operation of the equipment;
- check, test and commission level gauges, recorders, vibrometers, devices with intelligent pressure sensors, paperless recorders, computer-based devices, etc.
A specialist may have many other functions, but here everything will depend on the orders of the authorities and the place of work.
APPROVE
Managing Director of the Qualifications Development Department
All-Russian public organization "Russian Union of Industrialists and Entrepreneurs"
Yu. V. Smirnova
JOB DESCRIPTION
adjuster of instrumentation and automation of the 8th category
Subdivisions "Complex technologies"
1. General Provisions
1.1. This job description defines the functional, job duties, rights and responsibilities of the adjuster of instrumentation and automation of the 8th category of the Complex Technologies subdivision (hereinafter referred to as the Adjuster of instrumentation and automation of the 8th category) All-Russian public organization "Russian Union of Industrialists and Entrepreneurs" ( hereinafter the Institution).
1.2. A person who meets the following requirements for education and training is appointed to the position of an adjuster of instrumentation and automation of the 8th category:
with practical experience:
Special conditions for admission to the work of an adjuster of instrumentation and automation of the 8th category:
1.3. The adjuster of instrumentation and automation of the 8th category must know:
1.4. The adjuster of instrumentation and automation of the 8th category must be able to:
1.5. The adjuster of instrumentation and automation of the 8th category is appointed to the position and dismissed by order of the managing director of the department for the development of qualifications of the Institution in accordance with the current legislation of the Russian Federation.
1.6. The adjuster of instrumentation and automation of the 8th category reports to the managing director of the department for the development of qualifications of the Institution and the head of the department "Complex technologies"
2. Labor functions
3. Job responsibilities
4. Rights
The adjuster of instrumentation and automation of the 8th category has the right to:
4.1. Request and receive the necessary information, as well as materials and documents related to the activities of the adjuster of instrumentation and automation of the 8th category.
4.2. Improve qualifications, undergo retraining (retraining).
4.3. Enter into relationships with departments of third-party institutions and organizations to resolve issues within the competence of the adjuster of instrumentation and automation of the 8th category.
4.4. Participate in the discussion of issues that are part of his functional duties.
4.5. Make suggestions and comments on the improvement of activities in the assigned area of work.
4.6. Apply to the relevant local authorities or to the court to resolve disputes arising in the performance of functional duties.
4.7. Use information materials and legal documents necessary for the performance of their duties.
4.8. Pass certification in the prescribed manner.
5. Responsibility
The adjuster of instrumentation and automation of the 8th category is responsible for:
5.1. Failure to perform (improper performance) of their functional duties.
5.2. Failure to comply with the orders and instructions of the Managing Director of the Qualifications Development Department of the Institution.
5.3. Inaccurate information about the status of the execution of assigned tasks and instructions, violation of the deadlines for their execution.
5.4. Violation of the internal labor regulations, fire safety and safety regulations established in the Establishment.
5.5. Causing material damage within the limits established by the current legislation of the Russian Federation.
5.6. Disclosure of information that became known in connection with the performance of official duties.
For the above violations, the adjuster of instrumentation and automation of the 8th category can be brought in accordance with the current legislation, depending on the severity of the offense, to disciplinary, material, administrative, civil and criminal liability.
This job description was developed in accordance with the provisions (requirements) of the Labor Code of the Russian Federation of December 30, 2001 No. 197 FZ (Labor Code of the Russian Federation) (as amended and supplemented), the professional standard "Specialist in the field of instrumentation and automation" approved by order Ministry of Labor and Social Protection of the Russian Federation dated February 15, 2017 No. 181n and other regulatory legal acts regulating labor relations.
4th category
Characteristics of works. Adjustment of simple electronic heat engineering devices, automatic gas analyzers, control and measuring, electromagnetic, electrodynamic, calculating and analytical mechanisms with fitting and fine-tuning of parts and assemblies. Adjustment of control circuits for contact-relay, ionic, electromagnetic and semiconductor electric drives. Adjustment, testing and delivery of elements and simple electronic units with the removal of characteristics. Drawing up and layout of simple and medium complexity schemes.
Must know: device, principle of operation and methods of setting up serviced equipment; technical conditions for operation; rules for characterization during testing; device and principle of operation of radio tubes, triodes, semiconductor diodes, transistors and their main characteristics; methods and methods of electrical and mechanical adjustment of elements and simple blocks of electronic computers, the principle of amplification generation; rules for receiving radio waves and setting up stations of medium complexity; purpose and use of instrumentation (oscilloscope, standard generator, cathode voltmeter, etc.); rules for reading measurements and drawing up graphs on them; basics of electrical engineering, electronics and radio engineering in the scope of the work performed.
Work examples
- Automation in the gas industry - adjustment.
- Automatic power supplies, contactors, limit switches, protection and blocking elements - function check.
- Blocks, components and devices of chemical-thermal and electro-vacuum equipment - regulation.
- Lamp generators - adjustment with the selection of screen voltages, the removal of graduated frequency curves of circuits with power measurements.
- Loop oscilloscopes - medium repair and adjustment.
- Electrical converters - circuit assembly, adjustment and elimination of defects.
- Calculating devices - regulation of nodes.
- The receivers are simple in four to six stages - tuning with frequency response.
- Selsyns - regulation and coordination in the scheme of stations in accordance with the technical conditions and instructions.
- Metal-cutting machines, electric drives of locking and control devices of all types - a simple adjustment of the automation circuit.
- Industrial gas installations (oxygen, hydrogen and acetylene stations) - adjustment of equipment, automation and circuits.
- Electrical circuits - oscillography of current and voltage.
5th category
Characteristics of works. Adjustment of instruments and installations of automatic control of medium complexity with a summing mechanism and remote transmission of readings. Adjustment, testing and commissioning of blocks of medium complexity and power supply systems for electronic computers and control machines, instruments and information-measuring systems. Checking the electrical parameters of regulated equipment using various instrumentation. Drawing up layout diagrams for regulation and testing of complex mechanisms, devices, systems.
Must know: principles of establishing the modes of operation of individual devices, devices and units; principles of regulation of blocks of medium complexity and stabilized power supplies; principles of coding and decoding in telemechanics systems; technology for setting up digital tracking systems; device, purpose and principle of operation of complex mechanisms of radio engineering systems and devices; methods and methods of electrical, mechanical and complex adjustment of complex devices and the technological sequence of adjustment; prototyping of complex schemes with the processing of their elements; fundamentals of mechanics.
Work examples
- Automation of power supply, pressure and temperature - adjustment and verification.
- Equipment for intra-factory dispatching communication of radio stations and intercoms - adjustment and adjustment.
- Equipment for industrial television, electronic engraving machines - adjustment.
- Telecontrol equipment for non-contact and relay systems - adjustment and adjustment.
- Ultrasonic industrial equipment and flaw detection of medical equipment, phototelegraphs - adjustment.
- Blocks on semiconductor devices - adjustment.
- Blocks, units of complex chemical-thermal and electro-vacuum equipment - adjustment.
- Vibrostands with an electronic control system - adjustment, check.
- Relay protection - adjustment.
- Machines, automatic, electric and electronic self-recording devices - adjustment and testing.
- Automated washing machines - repair and adjustment of software devices.
- Open-hearth, hardening, induction furnaces - adjustment of automation schemes.
- Oxygen and pyrometric instruments - adjustment and testing.
- Devices of corrective and programming devices - adjustment.
- Radio units - connecting the unit to the mains in a circuit with a power supply, setting the wavelength of the high-frequency part, removing the DC mode, checking the radio frequency gain.
- Systems of calculating devices - adjustment.
- Metal-cutting machines of varying complexity and with program control, equipment for flexible technological processes - adjustment of automation.
- Television and electronic-mechanical plotters - adjustment.
- High and low frequency amplifiers (two to five stages of amplification) - adjustment with fitting and adjustment of all parameters of incoming radio tubes, tuning the local oscillator circuits and equalizing the frequency band in bandpass amplifiers and cutoff filters, tuning the resonance, removing and plotting frequency characteristics.
6th category
Characteristics of works. Adjustment, verification and commissioning of complex schemes of industrial automation, telemechanics, communications, electronic-mechanical testing and electro-hydraulic machines and stands equipped with information and measuring systems. Adjustment of counting machines with electronic counters and rejection conveyors for checking and counting coins of various denominations. Comprehensive testing of an electronic computer control system with a testing machine. Adjustment and testing of electronic computer control machines. Drawing up schematic and assembly diagrams for adjustment and testing of complex and prototypes of mechanisms, devices, systems. Development of adjustment methods and schemes for connecting regulated equipment with instrumentation and power supplies. Adjustment and testing of equipment and units of radio stations, direction finders, radar installations and devices for automatic operation of electronic equipment.
Must know: assembly technology of equipment blocks of any complexity; design, schemes and principles of operation of electronic counters of cash machines, rejection conveyors, counting and summing and computer control machines; methods and methods for setting up various electrical units and complex regulators; methods for calculating individual elements of control devices; rules for registration of delivery technical documentation; the basics of telemechanics within the scope of the work performed.
Requires secondary vocational education.
Work examples
- Complex automation of industrial plants for the production of oxygen, argon, hydrogen, acetylene and other gases - complex adjustment.
- Medical electronic equipment - adjustment.
- Electronic equipment, generators of all types, electronic oscilloscopes, complex non-contact telecontrol systems - adjustment with detection and elimination of damage.
- Complex ultrasonic equipment - adjustment.
- Light-photometric, magnetoelectric, optical-acoustic gas analyzers - adjustment.
- Gas-cutting machines with program control - adjustment.
- Samples of experimental equipment for the manufacture of electronic products - adjustment.
- Optical radiation pyrometers and potentiometers - adjustment and testing.
- Metal-cutting machines and machine tools with program control, equipment for flexible technological processes - adjustment of automation.
- Testing installations - adjustment.
- Installations of industrial television - adjustment.
7th rank
Characteristics of works. Adjustment, adjustment and commissioning of complex systems of instruments and control systems of equipment based on microprocessor technology with the performance of restoration and repair work on the elements of these systems, programming controllers, micro- and mini-computers and other equipment of electronic computing equipment, ensuring their output to the specified work parameters. Diagnostics of equipment control systems using special test programs.
Must know: basic principles of building control systems based on microprocessor technology, functional and block diagrams of programmable controllers, micro- and mini-computers; design of microprocessor devices; fundamentals of programming and theory of automated electric drive; ways of introducing technological and test programs; a method for setting up systems in order to obtain the specified static and dynamic characteristics of devices and instruments of converter technology; the arrangement of the main instrumentation and diagnostic equipment, created on the basis of microprocessor technology; methods and organization of building "memory" in control systems; methods for setting up electronic components of various devices, methods for calculating individual trimmers; rules for registration of delivery technical documentation.
Requires secondary vocational education.
8th rank
Characteristics of works. Comprehensive adjustment, adjustment and commissioning of complex and unique systems of instruments and control systems of equipment based on microprocessor technology with the performance of restoration repairs of these systems, programmable controllers, micro- and mini-computers and other equipment of electronic computers, as well as peripheral equipment and their diagnostics using test programs and stands using computer technology. Adjustment, repair, adjustment and commissioning of digital electric drives using "intelligent" sensors. Development of non-standard boards for control systems. Drawing up test corrections of equipment technological programs. Analysis, systematization of failures in the operation of technological equipment and development of recommendations for their elimination. Adjustment and repair of radio interference suppressors of frequency generators with a power of over 1 kW. Recalculation of electronic devices for domestic denominations. Drawing up the necessary schemes for the adjustment and repair of devices. Repair and adjustment of electronic units in ultrasonic installations.
Must know: ways to build control systems based on microprocessor technology; circuit diagrams of programmable controllers, micro- and mini-computers; ways to correct technological and test programs; organization of a complex of works on adjustment and troubleshooting of devices and systems of computer technology; device and diagnostics of unique measuring and control systems and complexes; theory of automatic control; the main "languages" of programming used in specific technological equipment; diagrams and principle of operation of electronic devices suppressing radio interference, rules for registration of delivery technical documentation; the basics of telemechanics within the scope of the work performed.
Requires secondary vocational education.
