Management of a copper aogv 23. Heating systems of country and country houses. Boilers, geysers, water heaters - Repair, service, operation. Recommendations for assembly and installation. Fig.2 Gas magnetic valve

Model ZhMZ AOGV-23.2-3 Universal, (N) is a single-circuit heating boiler made of modern durable materials and equipped with the latest high-tech internal equipment. The boiler is designed to work in domestic conditions, it has simple controls and does not require serious maintenance. It can work in heating systems of various types.

Features and Benefits:

Improved design.
Non-volatile boiler.
Italian automation EuroSit.
As a heat carrier of the heating system, it is allowed to use softened water or household antifreeze such as Dixis, Warm House.
Works on natural (main) gas, after replacement of nozzles it can work on propane.
Low content of nitrogen and carbon oxides in exhaust gases, environmentally friendly.
Convenience of operation due to the easy process of replacing and cleaning the burner.

Specifications

Brand	Zhukovsky
Assembly country	Russia
Boiler type	gas
Number of circuits	single-loop
The combustion chamber	open
Type of fuel	Natural gas, LPG
Installation	floor
Heated area	200 sq. m.
Power	23.26 kW
efficiency %	88
Control	mechanical
Manufacturer country	Russia
Condensing	Not
19.5 kW
non-volatile	Yes
Primary heat exchanger material	steel
Consumption of liquefied gas, kg/h	1.74
Consumption of natural gas cube. m/hour	2.55
Nominal pressure of natural gas, mbar	12.7
Nominal pressure of liquefied gas, mbar	29.4
Heat carrier temperature, °С	50 - 90
Max. water pressure in the heating circuit, bar	1
Color
Guarantee period	2 years
Model	Zhukovsky Universal AOGV

Connection and overall dimensions

You can pay for the goods in the following ways:

Payment in cash is possible when buying goods in our office, or when delivered to your home or to a pickup point.

A legal entity can pay for goods according to an invoice or an agreement sent by e-mail/fax. To issue an invoice when ordering, you must specify all the details. Delivery is carried out only on full prepayment.

If you are an individual, then the purchase can be paid through any bank operating in the territory of the Russian Federation. Contact our account manager. After receiving an invoice by e-mail or fax, you must pay for the goods within three working days.

You can pay for an order with a card: - at the time of purchase in our office; - to the courier upon delivery; - through a payment terminal at the pickup point; - when ordering online through the online store. Important: when paying via the Internet, contact our manager in order to clarify the availability of goods in stock!

In our store you can buy any product worth more than 10,000 rubles on credit. To do this, in the product card, click the "Buy on credit" button and fill out the application. For more details, please contact the bank employees and our managers.

For each purchase in our store, you will earn bonuses, accumulating which you can later pay up to 100% of the cost of the goods. You can pay with bonus points during the checkout process by ticking the appropriate box.

Gas boiler AOGV-23 ZhMZ

Heating gas boilers AOGV-23.2 Station wagon manufactured by ZhMZ are a floor gas single and double-circuit non-volatile unit equipped with an imported automation unit.

This design allows you to minimize the cost of heating equipment. The device runs on natural or liquefied gas (after replacing the nozzles).

Fig.1. Appearance of the Zhukovsky boiler AOGV-23

The presence of a second circuit allows the use of boiler units of the Universal series for the simultaneous supply of heat and domestic hot water supply.

Small dimensions, light weight and convenient shape make these boilers an ideal choice for installing an autonomous heating system in small rooms.

Advantages of Zhukovsky gas heating boilers

heat exchanger

High efficiency of boilers (up to 89%), provided by the tubular design of the heat exchanger with built-in turbulators;

High reliability of the heat exchanger tank due to the use of an automatic welding process and seamless seamless pipes;

Stable supply of hot water for domestic needs in a copper flowing secondary circuit;

The possibility of using devices in heating systems with natural and forced circulation of the coolant.

Automation

Safety, reliability, simplicity and convenience of operation of boilers is ensured by the use of modern imported automation units;

Saving gas consumption due to the automatic mode of burner power modulation in units with imported automation;

Ease of control due to the optimal arrangement of automation units.

Burner

Ecological cleanliness due to the low content of nitrogen and carbon oxides in the exhaust gases;

Stable operation of the device at low gas pressure in the network (up to 550 Pa);

Ease of use due to the easy process of replacing and cleaning the burner.

Design of the gas boiler ZhMZ AOGV-23

Protective external coating of the boiler with powder white enamel;

Cylindrical and rectangular boilers, automation is located at the top or bottom;

Complete set of boilers with a pointer thermometer and piezo ignition;

Technical characteristics of the gas Zhukovsky boiler AOGV-23

Efficiency of the device Efficiency (in continuous operation), %, not less than: 88

Type of gas - natural / liquefied

Rated thermal power, W (Kcal / h) - 23260 (20000)

Gas consumption:

Natural, no more - 2.55
- liquefied, not more than - 0.87

Vacuum in the chimney, Pa (mm water column) minimum / maximum - 2.94 (0.3) / 29.4 (3.0)

Ignition time, sec., no more than - 60

Carbon monoxide index, vol. %, no more than - 0.05

Range of maintenance of water temperature in the heat exchanger, С - 50-90

Burner type - Injection

Tank capacity, l - 59

Outer diameter of the connecting pipe of the gas outlet device, mm - 135±2

Water consumption in the mode of hot water supply when heated to t=35 0С l/min., not less than - 7.1

Water pressure in front of the device in the DHW system, kPa (kg / cm2)

Maximum - 588 (0.6)
- minimum - 14.7 (0.15)

Water pressure in the heating system, kPa, no more than - 100

Distance:

From the floor to the axis of the inlet pipe of the gas pipeline, mm - 716±5
- from the floor to the end of the outlet pipe of the heat exchanger, mm - 1050±5
- from the floor to the axis of the inlet pipe of the heat exchanger, mm - 292±5
- from the floor to the axis of the inlet pipe of the coil, mm - 587±5
- from the floor to the axis of the outlet pipe of the coil, mm - 927±5

Overall dimensions, mm: height x width x depth - 1050±5 х 420±5 х 480±5

Mass of the device (without packing), kg, no more - 60

Maintenance of the gas boiler ZhMZ AOGV-23 Universal

Periodically, but at least once every six months (before the start of the heating season), check the accuracy of the thermostat settings.

Rice. 2. Automation of the gas boiler ZhMZ Universal

1. Gas magnetic valve; 2. Start button; 3. Arrow; 4. Adjusting knob; 5. Temperature controller; 6. Bellows - thermal bulb; 7. Filter, 4. Adjusting knob;

If the thermometer readings deviate from the temperature set by the adjusting knob 4 (Fig. 2) by more than ± 5 °С, it is necessary to adjust:

Set the adjusting knob 4 (Fig. 2) to number 4;

Warm up the coolant in the unit to 50 ° C;

Slowly turn the adjusting knob 4 (Fig. 2) in the direction of decreasing temperature until the gas supply to the main burner stops;

Unscrew the screw securing the adjusting knob and remove it;

Carefully install the adjusting knob, aligning the number 1 on the adjusting knob with the arrow 3 (Fig. 2) and tighten the adjusting knob fixing screw;

Make sure that the setting is correct for the moment when the main burner is turned off when the temperature set with the adjusting knob matches the actual temperature of the heat carrier of the device.

Malfunctions of the Zhukovsky boiler AOGV-23 and their elimination

1. By pressing the start button, it is not possible to ignite the igniter, the flame on the igniter goes out, breaks off

The gas cock in front of the machine is closed - Open the gas cock.

The hole in the igniter nozzle is clogged - Clean the hole with a wire Ø 0.3 mm.

Gas pressure below 635 Pa (65 mm w.c.) - Notify the Gas Office.

The presence of strong drafts in the room, leading to the separation of the flame on the igniter - Eliminate or reduce drafts.

2. No spark between spark plug electrode and igniter

Large gap between electrode and igniter - Adjust the gap.

The piezo ignition does not work - Replace the piezo ignition.

3. When the start button is released (after holding it for at least a minute with a burning igniter), the igniter flame goes out

Oxidation of the solder on the contacts at the junction of the electromagnet with the contact wire, weak pressing of the pins in the sockets - Unscrew the connector of the contact wire from the gas magnetic valve body, clean the contact with a needle file to a shine (remove the oxide film). Screw the fitting back into the housing. Remove the sockets from the pins, lightly crimp the sockets with pliers. Install the sockets on the pins. In order to avoid destruction of the soldering of the contacts of the electromagnet and the contact wire, do not tighten the wire fitting strongly when screwing it into the body of the gas magnetic valve.

Draft sensor microswitch does not work - Replace the microswitch.

Thermocouple does not produce EMF, thermocouple end burned out (thermocouple EMF value must be at least 20 mV) - Replace thermocouple.

Pilot flame does not touch thermocouple - Install (bend) the thermocouple so that the flame washes the end of the thermocouple (see fig. 3).

The safety thermostat is out of order - Replace the safety thermostat.

4. The flame of the burner and igniter goes out. Automatic shutdown of gas supply during operation of the gas boiler AOGV-23 ZhMZ. Thrust sensor triggered

Full or partial blockage of the chimney - Clean the chimney.

The presence of strong drafts in the room, leading to the blow-out of the flame on the igniter - Eliminate or reduce drafts.

The pressure has dropped below 635 Pa (65 mm w.c.) - Notify the gas administration.

To measure the gas pressure in the network, disconnect the igniter tube from the fitting of the valve body. Connect a measuring device to the fitting.

Turn the adjusting knob, setting it to 50 - 60 ° C. Press the start button all the way, then release it by 2 - 3 mm and after 8 - 12 seconds. take the instrument readings.

5. The response time of the automation of the gas Zhukovsky boiler AOGV-23 in terms of thrust is less than 10 seconds. in the absence of draft in the chimney. The response time of automatic traction is more than 60 seconds. in the absence of draft in the chimney.

The draft sensor is not adjusted - Adjust the sensor, for which: unlock, unscrew (or tighten) the adjusting screw by 1-2 mm and lock it again. Check the response time. Repeat the operation if necessary.

The response time depends on the size of the gap between the adjusting screw and the microswitch button. As the gap increases, the response time increases and vice versa.

6. The main burner does not turn off

Bulb bellows depressurized - Replace bulb bellows

The thermostat is out of adjustment - Adjust the thermostat on the response ranges within 50-90 °C.

7. After turning off the burner does not turn on for a long time. The water in the tank is hot, the batteries are cold

No circulation in the heating system - Eliminate reverse slopes in the heating system. Eliminate air "pillows" in the heating system.

8. The presence of a flame on the fire holes of the main burner when the thermostat is turned off

Leakage of the thermostat valve due to the presence of dirt - Remove the front cover of the thermostat. Clean the valve plug and apply sealant.

9. Traction breaker door does not rotate or is difficult to rotate

Presence of dirt on the door axle - Remove dirt from the door axle and the socket for installing the axle in the drawbar housing.

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OPERATION AND REPAIR OF BOILERS

An autonomous home heating system is becoming one of the most common ways to heat a home.

Among the many options, preference is given to gas boilers, as the most efficient and economical installations.

European companies are recognized leaders in the production of gas units, but their products are not always able to work effectively in Russian conditions.

Domestic manufacturers, having analyzed the experience of foreign colleagues, decided to use a completely different approach to the design and functionality of boilers.

Consider one of the models of the Russian gas boiler - Zhukovsky AOGV 23.

What functions does Zhukovsky have gas boiler AOGV 23

The abbreviation AOGV 23 stands for Heating Gas Apparatus with a Domestic Power of 23 kW. This is a single-circuit floor unit that can effectively heat a room up to 200 m2.

Such features are optimal for use in a private house, cottage or other premises. The boiler is designed to perform only one function, which allowed the manufacturer to eliminate all unnecessary parts and unused structural elements.

This increased reliability, reduced the number of failures and breakdowns. In addition, a feature of the AOGV 23 boilers is non-volatility.

In the event of a sudden power outage, the boiler will continue to operate normally, which is important in the conditions of the Russian winter. This feature significantly increases the reliability of the home heating system.

At the same time, the absence of power supply requires a specific location of the radiator system, since the circulation of the coolant will occur in a natural way.

The combustion chamber of the atmospheric type boiler, with air intake directly from the room and natural smoke removal using stove-type draft.

Household antifreeze was used as a coolant, which increases the reliability of the heating system in severe frosts.

Specifications

Consider the technical characteristics of the boiler Zhukovsky AOGV 23:

Advantages and disadvantages of the model

The advantages of boilers Zhukovsky AOGV 23 are:

Reliability, simplicity of design.
Independence from the power supply system.
Simple and intuitive controls.
Designed for use in Russian conditions.
Designed to work in harsh environments.
Service life is 14 years (or more).
The cost of boilers is much lower than that of European counterparts.

The heat exchanger of the units is made of steel, inferior in thermal conductivity to cast iron.
The appearance of the boilers is inferior to European models.
The mechanical automation of the boiler is rather weak.
Dimensions and weight of the unit require installation in a separate room.

NOTE!

Most of the shortcomings are to some extent inherent in all atmospheric models, so they can be attributed to a specific design feature.

Varieties

There are three modifications of boilers Zhukovsky AOGV 23:

Economy. Floor unit with Russian automation, tubular heat exchanger. There is a temperature sensor.
Universal. Installed Italian automation SIT, modulated burner, coolant overheating sensor.
Comfort. In addition to all the options of the Universal models, the boilers have the ability to remotely control a room thermostat, protection against exceeding the temperature of the coolant.

Comfort modification boilers can be distinguished from other varieties externally - they have a rectangular body section, while Economy and Universal are round.

Device

The principle of operation of the AOGV 23 boiler is based on heating the coolant using an atmospheric type burner. Entering the tubular heat exchanger, the liquid receives the maximum temperature, after which it is discharged into the heating system.

The movement of the coolant occurs under the action of the thermal movement of the heated layers upwards, so the placement of all pipelines must be planned with a certain slope. To adjust the temperature to a given value, a three-way valve is installed, which mixes a certain amount of a colder return into the heated coolant.

Natural circulation is unstable and inefficient, so many owners install an external circulation pump to stabilize the system.

What rooms are best suited for?

Boilers AOGV 23 are optimal for use in private homes, public or commercial premises. They require a separate room with the possibility of ventilation, so the installation of units in apartments is not recommended.

Also, production workshops with a large number of openings and technological hatches that violate the air exchange regime and create drafts are not suitable for operation. They often blow out flames, shutting down the heating system and creating a risk of gas leaks.

The best option is a separate room in the basement (basement) floor, which has a window opening with an area of at least 8 m2.

Startup and operation instructions

The boiler is started after installation on a flat horizontal surface and connecting all communications:

Gas supply.
Direct and reverse lines of the heating system.

After installation, the system should be filled with coolant. The filling level is monitored using a signal pipe. The boiler is ignited using a piezo ignition unit or a lit match (Economy series).

To start the boiler, first ventilate the room for 15 minutes. After that, open the gas cock, turn the handle to the “igniter on” position and drown it until it stops. Wait in this position for 10-15 seconds, then press the piezo ignition button.

When the flame appears on the igniter, wait another 20-30 seconds, then release the handle. The igniter should continue to burn. After that, you can set the desired temperature of the coolant.

During operation, no specific actions are required from the user, except for periodic cleaning from dust and soot.

Once a year, a foreman should be invited to perform maintenance. For all problems, please contact the warranty or service workshop..

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The most affordable energy resource with a minimum level of harmful emissions in the modern world is gas. The use of AGV for space heating is the most effective option in terms of efficiency and safety. Independence from power supply and low cost maintenance allow water heaters to take their rightful place among similar devices.

Water-heating boilers AGV, using gas as an energy carrier, began to be produced by ZhMZ (Zhukovsky Machine-Building Plant) since 1967. The new generation of gas heaters is capable of heating homes up to 140–200 m², and the equipment can also be used to provide hot water. To The catches are equipped with a reliable automatic gas supply control system.

ZhMZ products are now represented by about 30 types of boilers. Among them are modifications with power from 11 kW to 68 kW - AOGV, KOV, AKGV. Certified devices that have permission to manufacture and use are capable of heating up to 610 m² of area.

The principle of operation of the AGV

The basis of the design of AGV devices is a cylindrical tank connected by a pipeline system to the entire heating network of the house. Inside the cylinder there is a heat exchanger - a flame tube heated during gas combustion. In the AGV-80 and AGV-120 devices, a turbulator was placed inside, which slightly increased the efficiency of the installation.

The heating system is a network of ascending pipeline, radiators, expansion tank and return pipeline.

This system provides full cycle of the device which includes:

heating of the coolant - water;
the rise of the heated coolant through the ascending pipeline to the heating devices - radiators;
heat transfer;
return of water to the device for subsequent heating.

The thermosiphon heating system (or natural circulation system) does not require additional installation of pumps, and compensation for water losses occurs from the expansion tank. Waste products of gas combustion enter the chimney and are removed into the atmosphere.

IMPORTANT! The AGV system allows you to install a pump to ensure forced circulation of water. Such a boiler will no longer be considered non-volatile, since electricity is required for the operation of the pump.

The AGV-80 and AGV-120 devices were equipped with an automatic device that prevented the supply of energy carrier when a certain temperature was reached, when the burner wick spontaneously went out, the draft in the chimney decreased, or when the gas pressure in the main was reduced.

When the coolant temperature drops, the automatic sensor is triggered, including the gas supply to the burner.

New generation AGV devices are distinguished by a more efficient design, but all heat and water heating systems operate in the mode of a conventional gas boiler. Structural differences are in the division of the flame tube into separate sections. A coil for hot water preparation is also mounted in the water jacket.

The technical parameters of the first and one of the latest modifications of AGV boilers are presented below:

	Thermal power	Heated area	tank capacity	efficiency	Maximum water heating temperature
AGV-80	7 kW	up to 60 m²	80 l	75%	90˚	85 kg
AOGV-23.2	23.2 kW	up to 200 m²	35 l	89%	95˚	55 kg

Advantages and disadvantages

A major significant advantage, which distinguishes AGV gas boilers from similar equipment, is their independence from the supply of electricity, in other words, there is no need for. Others "pros" the use of devices are recognized:

affordable price;
high efficiency indicators: the effect obtained from the use significantly exceeds the costs of ensuring the functioning of the boiler;
reliability and safety of boiler operation;
ease of maintenance.

Available Benefits cannot smooth out the characteristic "Cons" that negatively affect the characteristics of the equipment:

This is a low efficiency;
Equipped with unreliable automation;
Significant dimensions of the devices themselves and large diameter pipes;
The need for strict observance of pipe slopes during their installation.

Knowing the strengths and weaknesses of the equipment, you can reasonably approach the choice.

We choose AGV (gas boiler) for a private house

Features of the house (area, building materials used) and the climatic characteristics of the area - one of the main criteria for a successful choice heating and hot water equipment. The second important feature is the power of the boiler.

Important! Multiplying the power value by 10 m² of area will tell you how much area the boiler can heat. For regions with a harsh climate, it is necessary to provide a power reserve of 25%.

The criterion determining the choice is the price of the equipment, as well as the cost of the materials necessary for operation. Compared to imported analogues, domestic devices are cheaper by ≈ 35%, the cost of maintenance is also three times lower.

Gas boiler AOGV-11.6 and AOGV - 23

The AOGV-11.6 apparatus is a floor modification of equipment from the range of single-circuit boilers of the Zhukovsky Machine Plant (ZHMZ). Designed exclusively for heating needs. Its marking stands for "gas water heating apparatus". The next figure in the brand designation indicates its power - 11.6 kW.

Models AOGV-11.6-3 ("Economy" and "Universal") are double-circuit boilers and can provide the consumer, in addition to heating, also with hot water. With single-circuit devices, these boilers differ in the presence of a steel coil in the design.

They differ from each other in the features of automatic systems (the first of these is equipped with domestic automation, "Universal" works with the Italian system).

Modern gas boiler AOGV - 23 is distinguished not only by an improved appearance, but also by the modernization of some structural elements:

durable Italian thermometers were installed instead of unreliable domestic-made glassware;
automation system of the American company Honeywell allows you to control the smoke exhaust system, maintain heating, turn off the gas in case of breakdowns in the system, in the absence of a burner flame, it blocks the operation of water-heating equipment;
complete set with an injection burner allows for the most complete combustion of gas without residue.

The use of a new coating technology on the metal surface of the boiler body provided an attractive appearance of the equipment. This makes AGV (gas boilers) a good choice for a private house or summer cottage.

Important! The boiler room can be located anywhere, but not in a residential area. It is imperative to provide for the possibility of air inflow and exhaust in the furnace.

Installation of equipment in accordance with certain technical standards and safety requirements can be carried out by a specialized organization. The exact implementation of all rules, instructions and recommendations for installing the boiler is checked by a representative of the gas inspectorate.

Important! The inspector will give permission to connect the equipment to the main in case of full implementation of all the requirements of the project documentation, security.